Reserchers at Pulickel Ajayan’s laboratory at Rice University have developed a paintable battery (here’s the video),
The June 28, 2012 Rice University news release offers more details about how the paintable battery was achieved,
Lead author [research paper appeared in Nature’s online, open-access journal Scientific Reports] Neelam Singh, a Rice graduate student, and her team spent painstaking hours formulating, mixing and testing paints for each of the five layered components – two current collectors, a cathode, an anode and a polymer separator in the middle.
The materials were airbrushed onto ceramic bathroom tiles, flexible polymers, glass, stainless steel and even a beer stein to see how well they would bond with each substrate.
In the first experiment, nine bathroom tile-based batteries were connected in parallel. One was topped with a solar cell that converted power from a white laboratory light. When fully charged by both the solar panel and house current, the batteries alone powered a set of light-emitting diodes that spelled out “RICE” for six hours; the batteries provided a steady 2.4 volts.
The researchers reported that the hand-painted batteries were remarkably consistent in their capacities, within plus or minus 10 percent of the target. They were also put through 60 charge-discharge cycles with only a very small drop in capacity, Singh said.
You can also find the details and more images at the June 28, 2012 news item on physorg.com,
Each layer is an optimized stew. The first, the positive current collector, is a mixture of purified single-wall carbon nanotubes with carbon black particles dispersed in N-methylpyrrolidone. The second is the cathode, which contains lithium cobalt oxide, carbon and ultrafine graphite (UFG) powder in a binder solution. The third is the polymer separator paint of Kynar Flex resin, PMMA and silicon dioxide dispersed in a solvent mixture. The fourth, the anode, is a mixture of lithium titanium oxide and UFG in a binder, and the final layer is the negative current collector, a commercially available conductive copper paint, diluted with ethanol.
“The hardest part was achieving mechanical stability, and the separator played a critical role,” Singh said. “We found that the nanotube and the cathode layers were sticking very well, but if the separator was not mechanically stable, they would peel off the substrate. Adding PMMA gave the right adhesion to the separator.” Once painted, the tiles and other items were infused with the electrolyte and then heat-sealed and charged.
Singh said the batteries were easily charged with a small solar cell. She foresees the possibility of integrating paintable batteries with recently reported paintable solar cells to create an energy-harvesting combination that would be hard to beat. As good as the hand-painted batteries are, she said, scaling up with modern methods will improve them by leaps and bounds. “Spray painting is already an industrial process, so it would be very easy to incorporate this into industry,” Singh said.
Ajayan’s lab must be a very exciting place to work given the research that has been published in 2012 so far (my Serendipity and coaxial cables post; my Nanosponges clean up spilled oil and release the oil for future use post; my Good heat, bad heat, and cooling oils post).
And to give credit to everyone: co-authors of the paper are graduate students Charudatta Galande and Akshay Mathkar, alumna Wei Gao, now a postdoctoral researcher at Los Alamos National Laboratory, and research scientist Arava Leela Mohana Reddy, all of Rice; Rice Quantum Institute intern Andrea Miranda; and Alexandru Vlad, a former research associate at Rice, now a postdoctoral researcher at the Université Catholique de Louvain, Belgium.