Come, see my etchings … they detect poison gases

Inviting someone over to come see your etchings is an old seduction line made laughable through endless repetition. Maybe this latest innovation, will bring the line back into vogue. Researchers at the Massachusetts Institute of Technology (MIT) have devised a gas sensor that you can create/etch with a simple mechanical pencil and paper imprinted with gold electrodes.

The Oct. 9, 2012 news item on Nanowerk provides details,

Carbon nanotubes offer a powerful new way to detect harmful gases in the environment. However, the methods typically used to build carbon nanotube sensors are hazardous and not suited for large-scale production.

A new fabrication method created by MIT chemists — as simple as drawing a line on a sheet of paper — may overcome that obstacle. MIT postdoc Katherine Mirica has designed a new type of pencil lead in which graphite is replaced with a compressed powder of carbon nanotubes. The lead, which can be used with a regular mechanical pencil, can inscribe sensors on any paper surface.

The sensor, described in the journal Angewandte Chemie (“Mechanical Drawing of Gas Sensors on Paper”), detects minute amounts of ammonia gas, an industrial hazard. Timothy Swager, the John D. MacArthur Professor of Chemistry and leader of the research team, says the sensors could be adapted to detect nearly any type of gas.

The Oct. 9, 2012 MIT news release by Anne Trafton, which originated the news item, describes how the scientists developed this new fabrication system,

Swager and Mirica set out to create a solvent-free fabrication method based on paper. Inspired by pencils on her desk, Mirica had the idea to compress carbon nanotubes into a graphite-like material that could substitute for pencil lead.

To create sensors using their pencil, the researchers draw a line of carbon nanotubes on a sheet of paper imprinted with small electrodes made of gold. They then apply an electrical current and measure the current as it flows through the carbon nanotube strip, which acts as a resistor. If the current is altered, it means gas has bound to the carbon nanotubes.

The researchers tested their device on several different types of paper, and found that the best response came with sensors drawn on smoother papers. They also found that the sensors give consistent results even when the marks aren’t uniform.

Two major advantages of the technique are that it is inexpensive and the “pencil lead” is extremely stable, Swager says. “You can’t imagine a more stable formulation. The molecules are immobilized,” he says.

The new sensor could prove useful for a variety of applications, says Zhenan Bao, an associate professor of chemical engineering at Stanford University. “I can already think of many ways this technique can be extended to build carbon nanotube devices,” says Bao, who was not part of the research team. “Compared to other typical techniques, such as spin coating, dip coating or inkjet printing, I am impressed with the good reproducibility of sensing response they were able to get.”

It’s interesting but where carbon nanotubes are concerned I would like to know if they’ve considered safety issues. Given their similarity to asbestos fibres, it would seem researchers might want to indicate it’s safe to use carbon nanotubes in this new fabrication process.

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