Tag Archives: Alberta Innovates-Technology Futures

Alberta gave its cellulose nanocrystal (or nanocrystalline cellolose) production plant a soft launch in September 2013

It’s been a little over two years since Alberta’s proposed cellulose nanocrystal (CNC), then called nanocrystalline cellulose (NCC), pilot plant was first announced (my July 5, 2011 posting). I gather that the plant was quietly opened in Sept. 2013. Finding a news release about the event has proved to be a challenge. The Alberta Innovates website does not list it in its Newsroom while the Alberta Innovates Technology Futures website does list a news release (September 12, 2013Alberta’s one-of-a-kind CNC pilot plant commissioned: Cellulose-based ‘wonder material’ now available to researchers, industry partnersf), despite numerous efforts on my part (try it yourself), I’m unable to access it. Happily, I was able to track down some information elsewhere.

First (in the order in which I found the information), there’s an Oct. 2, 2013 news item on the WorkingForest.com website submitted by Pulp and Paper Canada),

Alberta’s cellulose nanocrystals (CNC) pilot plant, which produces up to 100 kilograms of CNC per week, was commissioned in early September at Alberta Innovates-Technology Futures’ (AITF) Mill Woods facility before a crowd of researchers, industry leaders and government representatives.

The $5.5-million pilot plant, created through a collaboration of the governments of Canada and Alberta in partnership with industry under the Western Economic Partnership Agreement (WEPA), uses wood and straw pulp from plants such as flax and hemp to create CNC for testing in commercial applications that will lead to production.

“Alberta Innovates-Technology Futures is proud to host and operate Western Canada’s only CNC pilot plant,” said Stephen Lougheed, AITF’s president and CEO. “We’re able to provide researchers with more CNC than ever before, thereby accelerating the development of commercial applications.”

The grand opening of the CNC pilot plant’s is planned for 2014.

Then, there was more information about the plant and the event in Catherine Griwkowsky’s Sept. 12, 2013 article for the Edmonton Sun,

A new cellulose nanocrystals (CNCs) pilot plant will take wood and agricultural fires and turn it into a form that can make products stronger, give them sunlight-absorbing properties, add a negative electromagnetic charge and more.

The $5.5-million project in Mill Woods will churn out up to 100 kilograms of the crystals each week.

Technical Lead Frank Tosto said researchers will study various properties of the crystals, and work with an internal team as well as external industry and other researchers to transform knowledge of the properties into ideas for applications. Later, the team may experiment with unconventional sources of cellulose.

The CNCs can be used for drilling fluids, paints, industrial coatings, automotive components, building materials, plastics and packaging.

The process [of refining hemp, etc.] breaks down cellulose into smaller building blocks using a chemical process of acid hydrolysis, that separates crystal formations in cellulose from other structures. The width is between five to 10 nanometres with a length of 150 to 200 nanometers. To scale, cellulose fibre would be the size of a hockey rink and the nano crystal would be like a pen or pencil, he explained.

Ultimately, Tosto hopes they will find commercial applications for the CNCs. The pilot should last five to seven years. He said it’s hard to think outside the box when they don’t know where all the boxes are.

I’d love to know if any of the entrepreneurs who contacted me privately about accessing CNC so they could develop new applications are now able to purchase product from the Alberta plant or from the one in Quebec (CelluForce), which had a stockpile last I heard (my Oct. 3, 2013 posting). It seems odd to be building another plant when the country’s first such plant has stopped production. Meanwhile, there’s some action on the international scene. An Israeli startup company, Melodea has developed its own CNC/NCC extraction process and has received money to develop applications, from my Oct. 31, 2013 posting),

Melodea Ltd. is developing an economic ally viable industrial process for the extraction of NCC from the sludge of the paper industry, a waste stream produced at millions of tons around the world. The core of the novel technology was developed by the lab of Professor Oded Shoseyov from the Hebrew University of Jerusalem and was licensed exclusively to Melodea.

Moreover, the company develops unique technologies to self-assemble the NCC into ecologically friendly foams for industrial applications.

Melodea Ltd. announced today that it has been awarded above 1,000,000 Euro in 3 projects of the European Union Seventh Framework Program (FP7).

You’ll note Melodea’s process extracts CNC from the paper industry’s sludge which leads me to this question: will there be any discussion of this extracting CNC from sludge technique at the 2014 TAPPI (Technical Association for the Pulp, Paper, Packaging and Converting Industries) nanotechnology conference being held in Vancouver (Canada), June 23-26, 2014 (mentioned in my Nov. 14, 2013 posting about the conference’s submission deadline, Nov. 22, 2013)?

Alberta’s (Canada) Ingenuity Lab and its nanotechnology dreams

I believe the Nov. 6, 2013 news release from Alberta’s Ingenuity Lab was meant to announce this new lab’s existence (why does Alberta need another nanotechnology-focused institution?),

Alberta’s first accelerator laboratory brings together some of nanotechnology’s leading players to make small science have a big impact in Alberta, by harnessing and commercializing emerging technologies, and simultaneously addressing some of the grand challenges faced by our province.

“We still have an incredible amount to learn from nature. This we know,” says Ingenuity Lab Director, Dr. Carlo Montemagno. “The opportunity in front of us is the potential to create a bio-enabled, globally-competitive and value-added industry while training the next generation of researchers and innovators in Alberta.”

With a research team of 25 strong and growing, Ingenuity Lab is focusing its research on the mining, energy, agriculture and health sectors, and is a $40 million provincial government led initiative working in partnership with the National Institute for Nanotechnology (NINT), Campus Alberta and industry.

Alberta already hosts the National Institute of Nanotechnology (which was and perhaps still is partially funded by the province of Alberta) and there’s ACAMP “(Alberta Centre for Advanced MNT Products) is a not for profit organization that provides specialized services to micro nano technology clients. Clients have access to world-class equipment, facilities …” Both the University of Alberta and the University of Calgary have any number of labs dedicated to nanotechnology research and then there’s nanoAlberta which now lives on as part of  Alberta Innovates where* it’s listed on their Programs and Services page. It seems to me they have a number of organizations devoted to nanotechnology research and/or commercialization in Alberta. By the way, Canada’s National Institute of Nanotechnology (NINT) can still be found on two different websites; there’s the NINT on the National Research Council of Canada website and there’s the NINT on the University of Alberta website.

While the lab’s Nov. 19, 2013 news release (h/t Nanowerk) explores the lab’s goals, it doesn’t really answer the question: why another one?,

Dr. Carlo Montemagno and a world-class team of researchers are working across disciplines to identify innovative solutions to some of the province’s most difficult issues, including optimal resource extraction while enhancing environmental stewardship of Alberta’s signature natural resources [oil sands].

“Nanotechnology will have a significant impact on Canada’s economic prosperity and global competitive advantage,” says Ingenuity Lab Director, Dr. Carlo Montemagno.  “This enhanced understanding of matter will provide the necessary underpinning for revolutionary discoveries across disciplines that will forever change the way we envisage the future.”

Ingenuity Lab is applying recent advances in targeted drug delivery and other areas to develop novel technologies that will enable the recovery of valuable materials, currently discarded as waste, from our industrial operations and the environment.

The Ingenuity research team is engineering new materials that have the capability to detect, extract and bind to rare earth and precious metals that exist in nature or synthetic materials. As this approach is refined, it will spawn a variety of applications like reclamation of trace amounts of valuable or harmful materials from soil, water and industrial process streams, including tailing ponds.

“Our molecular recognition techniques, what we call biomining, offer the ability to maximize the utility of our resources, establish a new path forward to restore damaged lands and water and to reaffirm Canada’s commitment to societal and economic prosperity,” says Dr. Montemagno. “The further we delve into the very makeup of the natural and inorganic components of our universe, the more opportunities we uncover. This radical shift away from conventional thinking means that we leverage research gains beyond their intended purpose. We achieve a multiplier effect that increases the capacity of nanotechnology to address the grand challenges facing modern industrial societies.”

I became a little curious about Dr. Montemagno and found this on the Ingenuity Lab’s About the Director page,

Dr. Carlo Montemagno

“The purpose of scientific study is to create new knowledge by working at the very edge where world-changing knowledge unfolds.” – C. Montemagno

Driven by the principles of excellence, honor and responsibility and an unwavering commitment to education as an engine of economic prosperity, Dr. Montemagno has become a world-renowned expert in nanotechnology and is responsible for creating groundbreaking innovations which solve complex challenges in the areas of informatics, agriculture, chemical refining, transportation, energy, and healthcare.

He was Founding Dean of the College of Engineering and Applied Sciences at University of Cincinnati; received a Bachelor of Science degree in Agriculture and Bio Engineering from Cornell University; a Master’s Degree  in Petroleum and Natural Gas Engineering from Penn State and a Ph.D. in Civil Engineering and Geological Sciences from Notre Dame.

“Research and education are critical to success because the transfer of knowledge creates economic prosperity.” — C. Montemagno

Dr. Montemagno has been recognized with prestigious awards including the Feynman Prize (for creating single molecule biological motors with nano-scale silicon devices); the Earth Award Grand Prize (for cell-free artificial photosynthesis with over 95% efficiency); the CNBC Business Top 10 Green Innovator award (for Aquaporin Membrane water purification and desalination technology); and named a Bill & Melinda Gates Grand Challenge Winner (for a pH sensing active microcapsule oral vaccine delivery system which increased vaccine stability and demonstrated rapid uptake in the lower GI tract.)

Despite my doubts, I wish the Ingenuity Lab folks good luck with their efforts.

*where’s changed to where, Feb. 3, 2014