Tag Archives: carbon nanostructures (CNS)

Sustainable water desalination with self-cleaning membranes

This desalination technology comes from the United Arab Emirates (UAE). from an April 13, 2017 news item on Nanowerk,

An advanced water treatment membrane made of electrically conductive nanofibers developed at Masdar Institute was highlighted by Dr. Raed Hashaikeh, Professor of Mechanical and Materials Engineering at Masdar Institute, in his keynote speech during the 3rd International Conference on Desalination using Membrane Technology held last week in Spain.

An April 13, 2017 Masdar Institute press release by Erica Solomon, which originated the news item, expands on the theme,

Self-cleaning membranes offer a critically needed solution to the problem of fouling, which is the unwanted build-up of organic and inorganic deposits on a membrane’s surface that reduces the membrane’s ability to filter impurities. Water treatment and purification membranes that can easily clean themselves when fouled could make pressure-driven membrane filtration systems used to treat and desalinate water more energy-efficient.

“Keeping membranes clean, permeable and functional is a great challenge to membrane desalination technologies. When a membrane becomes fouled, its pores get blocked and its flux is severely reduced, which means that much less water can pass through the membrane at a constant pressure,” Dr. Hashaikeh explained.

Conventional methods for cleaning fouled membranes involve expensive and harsh chemical treatments, and often lead to water treatment plant shut-downs, which can cost millions of dollars in lost operational hours. In the UAE, annual spending on desalination is already estimated to cost AED12 billion, indicating a pressing need for solutions that avoid costly shut-downs and treatments.

In addition to posing a heavy financial burden, fouled membranes are also a sustainability issue, as once a membrane becomes fouled, the higher pressure needed to push water through clogged pores significantly increases the plant’s energy consumption. The harsh chemicals used to clean a fouled membrane are also bad for the environment and require neutralizing. Thus, finding a way to easily and quickly clean fouled membranes not only makes financial sense, but environmental sense.

In a country like the UAE, where natural gas-powered thermal desalination produces over 80% of the country’s domestic water, innovative technologies like self-cleaning membranes to support a shift toward lower-energy and lower-cost membrane-based desalination are essential for achieving economic and environmental balance while meeting the UAE’s water demands.

And now, Dr. Hashaikeh’s research group may have brought the UAE closer towards realizing a more sustainable and economic approach to membrane desalination through their research on the application of advanced nanofibers for enhanced, self-cleaning membranes.

The group has leveraged the electrically conductive nature of a special kind of nanofiber, called carbon nanotubes (CNT). CNTs are tiny cylindrical tubes made of tightly bonded carbon atoms, measuring just one atom thick. But the CNTs Dr. Hashaikeh’s team used, which were provided by global security, aerospace, and information technology company Lockheed Martin, are not ordinary CNTs.

“The carbon nanostructures supplied by Lockheed Martin are special; they are networked. This means that they are composed of many interconnecting channels that branch off in all directions. This interconnectivity is what enables the entire membrane to become completely cleaned when electricity is applied to it,” Dr. Hashaikeh said.

The networked CNTs, also known as carbon nanostructures (CNS), coupled with the team’s expert membrane fabrication know-how, resulted in the development of two different types of membranes that can clean themselves when a low-voltage electric current is run through them.

The first type is a microfiltration membrane, which has pores sizes ranging from 100 nanometers to 10 micrometers, where a nanometer is approximately one hundred thousand times smaller than the width of a human hair and a micrometer one thousand times larger than a nanometer. The second is a nanofiltration membrane with pore sizes ranging from one to ten nanometers. Both membranes demonstrated the ability to clean themselves in response to an electric shock, which resulted in the immediate restoration of the membranes’ flux.

Dr. Hashaikeh’s investigation of a self-cleaning membrane began four years ago, when he realized that electrolytic cleaning – which is the process of removing soil, scale or corrosion from a metal’s surface by subjecting it to an electric current – could also be used to clean membranes. To prove his theory, he coated a membrane with ordinary CNTs. When a voltage was applied to the membrane, the parts of the membranes that were coated with CNTs were successfully cleaned. Dr. Hashaikeh filed a patent for this in-situ electrolytic cleaning process with the United States Patent and Trademark Office (USPTO) in 2014.

However, there were limitations to this discovery, namely that only specific areas in the coated CNTs were cleaned, not the entire membrane. Thus, to develop an efficient, self-cleaning membrane with commercial potential, Dr. Hashaikeh required a material that would easily allow electric shockwaves to penetrate through the entire membrane’s surface area.

The unique, interconnected structure of Lockheed Martin’s carbon nanostructures proved to be just the right type of electrically conductive, nano-fibrous material required.

“We immediately recognized that Lockheed Martin’s CNTs might enable electricity to pass through the entire surface, but we had to modify the nanostructures to transform the material into a membrane. To do this, we controlled certain properties, such as wettability and pore size, and improved its mechanical strength by incorporating polymer materials,” he explained.

Dr. Haishaikeh’s team successfully developed a self-cleaning microfiltration membrane in 2014 and a paper describing the research was published in the Journal of Membrane Science. But they did not stop there; they wanted to take their research a step further and find a way to develop a self-cleaning nanofiltration membrane. While microfiltration membranes are useful for removing larger particles, including sand, silt, clays, algae and some forms of bacteria, nanofiltration membranes can go a step further, removing most organic molecules, nearly all viruses, most of the natural organic matter and a range of salts. Nanofiltration membranes also remove divalent ions, which make water hard, making nanofiltration a popular and eco-friendly option to soften hard water.

To create self-cleaning nanofiltration membranes out of Lockheed Martin’s networked CNTs, the team needed to overcome the problem of the CNTs’ large pore sizes, which prevented the material from functioning as a nanofiltration membrane.

To achieve this they looked to a second advanced nanofiber material previously developed by Dr. Hashaikeh’s research group, known as networked cellulose. Networked cellulose is a modified type of cellulose made from wood pulp. When dried, the networked cellulose gel shrinks in volume, but maintains its integrity and shape, becoming harder as it shrinks. The research team asserted that the networked cellulose gel could reduce the membrane’s pore sizes while maintaining its structural integrity.

The researchers then mixed the carbon nanostructures with the networked cellulose gel and as the mixture dried, the networked cellulose shrank. The shrinking of the network cellulose in turn pressurized the nanostructures in the membrane. The resulting membrane is strong with much smaller pore sizes. Dr. Hashaikeh reports that the pore size dropped from 60 nanometers to just three nanometers with the addition of the networked cellulose in a paper describing the study, which was published in the journal Desalination last month. Co-authors from Masdar Institute include PhD student Farah Ahmad and postdoctoral researcher Boor Lalia, along with Dr. Nidal Hilal of Swansea University.

Dr. Hashaikeh’s prolific scientific contribution to the field of membrane desalination has led to his recent appointment as an associate editor for the journal Desalination; a position that is essential to the quality of the international journal and its peer review process.

The innovative research conducted by Dr. Hashaikeh and the team will help position Abu Dhabi as a leader in membrane desalination research and technology development. This project has already yielded a patent filing, and is hoped to provide the emirate with novel intellectual property in the critical industry of desalination.

Here are the links and citations for the 2014 and 2017 papers,

A novel in situ membrane cleaning method using periodic electrolysis by Raed Hashaikeh, Boor Singh Lalia, Victor Kochkodan, Nidal Hilal. Journal of Membrane Science Volume 471, 1 December 2014, Pages 149–154 https://doi.org/10.1016/j.memsci.2014.08.017

Electrically conducting nanofiltration membranes based on networked cellulose and carbon nanostructures by Farah Ejaz Ahmed, Boor Singh Lalia, Nidal Hilal, Raed Hashaikeh. Desalination Volume 406, 16 March 2017, Pages 60–66 https://doi.org/10.1016/j.desal.2016.09.005

Both papers a behind a paywall.

Next generation of power lines could be carbon nanotube-coated

This research was done at the Masdar Institute in Abu Dhabi of the United Arab Emirates. From a Sept. 1, 2016 news item on Nanowerk,

A Masdar Institute Assistant Professor may have brought engineers one step closer to developing the type of next-generation power lines needed to achieve sustainable and resilient electrical power grids.

Dr. Kumar Shanmugam, Assistant Professor of Materials and Mechanical Engineering, helped develop a novel coating made from carbon nanotubes that, when layered around an aluminum-conductor composite core (ACCC) transmission line, reduces the line’s operating temperature and significantly improves its overall transmission efficiency.

An Aug. 29, 2016 Masdar Institute news release by Erica Solomon, which originated the news item, provides more detail,

The coating is made from carbon nanostructures (CNS) – which are bundles of aligned carbon nanotubes that have exceptional mechanical and electrical properties – provided by the project’s sponsor, Lockheed Martin. The second component of the coating is an epoxy resin, which is the thick material used to protect things like appliances and electronics from damage.  Together, the CNS and epoxy resin help prevent power lines from overheating, increases their current carrying capacity (the amount of current that can flow through a transmission line), while also protecting them from damages associated with lightning strikes, ice and other environmental impacts.

The researchers found that by replacing traditional steel-core transmission lines with ACCC cables layered with a CNS-epoxy coating (referred to in the study as ACCC-CNS lines), the amount of aluminum used in an ACCC cable can be reduced by 25%, making the cable significantly lighter and cheaper to produce. The span length of a transmission line can also increase by 30%, which will make it easier to transmit electricity across longer distances while the amount of current the line can carry can increase by 40%.

“The coating helps to dissipate the heat generated in the conductor more efficiently through radiation and convection, thereby preventing the cable from overheating and enabling it to carry more current farther distances,” Dr. Kumar explained.

Ultimately, the purpose of the coating is to effectively eliminate the transmission line losses. Each year, anywhere from 5% to over 10% of the overall power generated in a power plant is lost in transmission and distribution lines. Most of this electrical energy is lost in the form of heat; as current runs through a conductor (the transmission line), the conductor heats up because it resists the flow of electrons to some extent – a phenomenon known as resistive Joule heating. Resistive Joule heating causes the energy that was moving the electrons forward to change into heat energy, which means some of the generated power gets converted into heat and lost to the surrounding environment instead of getting to its intended destination (like our homes and offices).

In addition to wasting energy, resistive Joule heating can lead to overheating, which can trigger a transmission line to “sag”, or physically droop low to the ground. Sagging power lines in turn can have catastrophic effects, including short circuits and power outages.

Efforts to reduce the problem of resistive heating and energy loss in power lines have led to significant improvements in transmission line technologies. For example, in 2002 ACCC transmission cables – which feature a carbon and glass-fiber reinforced composite core wrapped in aluminum conductor wires – were invented. The ACCC conductors are lighter and more heat-resistant than traditional steel-core cables, which means they can carry more current without overheating or sagging. Today, it is estimated that over 200 power and distribution networks use ACCC transmission cables.

While the advent of composite core cables marks the first major turning point in the development of energy-efficient transmission lines, Dr. Kumar’s CNS-epoxy coating may be the second significant advancement in the evolution of sustainable power lines.

The CNS-epoxy coating works by keeping the cable’s operating temperatures low. It does this by dissipating, any generated heat away from the conductor efficiently, thereby preventing further increase in temperature of the line and avoiding the trickle-effect that often leads to overheating.

The coating is layered twice in the ACCC cable – an outer layer, which dissipates the heat and protects the cable from environmental factors like lightning strikes and foreign object impact; and an inner layer, which protects the composite core from damage caused by stray radio frequency radiation generated by the electromagnetic pulse emanating from high electric current carrying aluminum conductor

The research team utilized a multi-physics modeling framework to analyze how the CNS-epoxy coating would influence the performance of ACCC transmission line. After fabricating the coating, they characterized it, which is a critical step to determine its mechanical, thermal and electrical properties. These properties were then used in the computational and theoretical models to evaluate and predict the coating’s performance. Finally, a design tool was developed and used to find the optimal combination of parameters (core diameter, span distance and sag) needed to reduce the cable’s weight, sag, and operating temperature while increasing its span distance and current carrying capacity.

Dr. Kumar’s innovative transmission line technology research comes at a pivotal time, when countries all over the world, including the UAE, are seeking ways to reduce their carbon footprint in a concerted effort to mitigate global climate change. Turning to energy-efficient power lines that waste less power and in turn produce less carbon dioxide emissions will be an obvious choice for nations devoted to greater sustainability.

Here’s a link to and a citation for the paper,

High-Ampacity Overhead Power Lines With Carbon Nanostructure–Epoxy Composites by V. S. N. Ranjith Kumar, S. Kumar, G. Pal, and Tushar Shah. J. Eng. Mater. Technol 138(4), 041018 (Aug 09, 2016) (9 pages) Paper No: MATS-15-1217; doi: 10.1115/1.4034095

This paper is behind a paywall.