It’s been a little over two years since Alberta’s proposed cellulose nanocrystal (CNC), then called nanocrystalline cellulose (NCC), pilot plant was first announced (my July 5, 2011 posting). I gather that the plant was quietly opened in Sept. 2013. Finding a news release about the event has proved to be a challenge. The Alberta Innovates website does not list it in its Newsroom while the Alberta Innovates Technology Futures website does list a news release (September 12, 2013 – Alberta’s one-of-a-kind CNC pilot plant commissioned: Cellulose-based ‘wonder material’ now available to researchers, industry partnersf), despite numerous efforts on my part (try it yourself), I’m unable to access it. Happily, I was able to track down some information elsewhere.
First (in the order in which I found the information), there’s an Oct. 2, 2013 news item on the WorkingForest.com website submitted by Pulp and Paper Canada),
Alberta’s cellulose nanocrystals (CNC) pilot plant, which produces up to 100 kilograms of CNC per week, was commissioned in early September at Alberta Innovates-Technology Futures’ (AITF) Mill Woods facility before a crowd of researchers, industry leaders and government representatives.
The $5.5-million pilot plant, created through a collaboration of the governments of Canada and Alberta in partnership with industry under the Western Economic Partnership Agreement (WEPA), uses wood and straw pulp from plants such as flax and hemp to create CNC for testing in commercial applications that will lead to production.
“Alberta Innovates-Technology Futures is proud to host and operate Western Canada’s only CNC pilot plant,” said Stephen Lougheed, AITF’s president and CEO. “We’re able to provide researchers with more CNC than ever before, thereby accelerating the development of commercial applications.”
The grand opening of the CNC pilot plant’s is planned for 2014.
Then, there was more information about the plant and the event in Catherine Griwkowsky’s Sept. 12, 2013 article for the Edmonton Sun,
A new cellulose nanocrystals (CNCs) pilot plant will take wood and agricultural fires and turn it into a form that can make products stronger, give them sunlight-absorbing properties, add a negative electromagnetic charge and more.
The $5.5-million project in Mill Woods will churn out up to 100 kilograms of the crystals each week.
Technical Lead Frank Tosto said researchers will study various properties of the crystals, and work with an internal team as well as external industry and other researchers to transform knowledge of the properties into ideas for applications. Later, the team may experiment with unconventional sources of cellulose.
The CNCs can be used for drilling fluids, paints, industrial coatings, automotive components, building materials, plastics and packaging.
The process [of refining hemp, etc.] breaks down cellulose into smaller building blocks using a chemical process of acid hydrolysis, that separates crystal formations in cellulose from other structures. The width is between five to 10 nanometres with a length of 150 to 200 nanometers. To scale, cellulose fibre would be the size of a hockey rink and the nano crystal would be like a pen or pencil, he explained.
Ultimately, Tosto hopes they will find commercial applications for the CNCs. The pilot should last five to seven years. He said it’s hard to think outside the box when they don’t know where all the boxes are.
I’d love to know if any of the entrepreneurs who contacted me privately about accessing CNC so they could develop new applications are now able to purchase product from the Alberta plant or from the one in Quebec (CelluForce), which had a stockpile last I heard (my Oct. 3, 2013 posting). It seems odd to be building another plant when the country’s first such plant has stopped production. Meanwhile, there’s some action on the international scene. An Israeli startup company, Melodea has developed its own CNC/NCC extraction process and has received money to develop applications, from my Oct. 31, 2013 posting),
Melodea Ltd. is developing an economic ally viable industrial process for the extraction of NCC from the sludge of the paper industry, a waste stream produced at millions of tons around the world. The core of the novel technology was developed by the lab of Professor Oded Shoseyov from the Hebrew University of Jerusalem and was licensed exclusively to Melodea.
Moreover, the company develops unique technologies to self-assemble the NCC into ecologically friendly foams for industrial applications.
Melodea Ltd. announced today that it has been awarded above 1,000,000 Euro in 3 projects of the European Union Seventh Framework Program (FP7).
You’ll note Melodea’s process extracts CNC from the paper industry’s sludge which leads me to this question: will there be any discussion of this extracting CNC from sludge technique at the 2014 TAPPI (Technical Association for the Pulp, Paper, Packaging and Converting Industries) nanotechnology conference being held in Vancouver (Canada), June 23-26, 2014 (mentioned in my Nov. 14, 2013 posting about the conference’s submission deadline, Nov. 22, 2013)?