Tag Archives: smart fabric

‘Smart’ fabric that’s bony

Researchers at Australia’s University of New South of Wales (UNSW) have devised a means of ‘weaving’ a material that mimics *bone tissue, periosteum according to a Jan. 11, 2017 news item on ScienceDaily,

For the first time, UNSW [University of New South Wales] biomedical engineers have woven a ‘smart’ fabric that mimics the sophisticated and complex properties of one nature’s ingenious materials, the bone tissue periosteum.

Having achieved proof of concept, the researchers are now ready to produce fabric prototypes for a range of advanced functional materials that could transform the medical, safety and transport sectors. Patents for the innovation are pending in Australia, the United States and Europe.

Potential future applications range from protective suits that stiffen under high impact for skiers, racing-car drivers and astronauts, through to ‘intelligent’ compression bandages for deep-vein thrombosis that respond to the wearer’s movement and safer steel-belt radial tyres.

A Jan. 11, 2017 UNSW press release on EurekAlert, which originated the news item, expands on the theme,

Many animal and plant tissues exhibit ‘smart’ and adaptive properties. One such material is the periosteum, a soft tissue sleeve that envelops most bony surfaces in the body. The complex arrangement of collagen, elastin and other structural proteins gives periosteum amazing resilience and provides bones with added strength under high impact loads.

Until now, a lack of scalable ‘bottom-up’ approaches by researchers has stymied their ability to use smart tissues to create advanced functional materials.

UNSW’s Paul Trainor Chair of Biomedical Engineering, Professor Melissa Knothe Tate, said her team had for the first time mapped the complex tissue architectures of the periosteum, visualised them in 3D on a computer, scaled up the key components and produced prototypes using weaving loom technology.

“The result is a series of textile swatch prototypes that mimic periosteum’s smart stress-strain properties. We have also demonstrated the feasibility of using this technique to test other fibres to produce a whole range of new textiles,” Professor Knothe Tate said.

In order to understand the functional capacity of the periosteum, the team used an incredibly high fidelity imaging system to investigate and map its architecture.

“We then tested the feasibility of rendering periosteum’s natural tissue weaves using computer-aided design software,” Professor Knothe Tate said.

The computer modelling allowed the researchers to scale up nature’s architectural patterns to weave periosteum-inspired, multidimensional fabrics using a state-of-the-art computer-controlled jacquard loom. The loom is known as the original rudimentary computer, first unveiled in 1801.

“The challenge with using collagen and elastin is their fibres, that are too small to fit into the loom. So we used elastic material that mimics elastin and silk that mimics collagen,” Professor Knothe Tate said.

In a first test of the scaled-up tissue weaving concept, a series of textile swatch prototypes were woven, using specific combinations of collagen and elastin in a twill pattern designed to mirror periosteum’s weave. Mechanical testing of the swatches showed they exhibited similar properties found in periosteum’s natural collagen and elastin weave.

First author and biomedical engineering PhD candidate, Joanna Ng, said the technique had significant implications for the development of next-generation advanced materials and mechanically functional textiles.

While the materials produced by the jacquard loom have potential manufacturing applications – one tyremaker believes a titanium weave could spawn a new generation of thinner, stronger and safer steel-belt radials – the UNSW team is ultimately focused on the machine’s human potential.

“Our longer term goal is to weave biological tissues – essentially human body parts – in the lab to replace and repair our failing joints that reflect the biology, architecture and mechanical properties of the periosteum,” Ms Ng said.

An NHMRC development grant received in November [2016] will allow the team to take its research to the next phase. The researchers will work with the Cleveland Clinic and the University of Sydney’s Professor Tony Weiss to develop and commercialise prototype bone implants for pre-clinical research, using the ‘smart’ technology, within three years.

In searching for more information about this work, I found a Winter 2015 article (PDF; pp. 8-11) by Amy Coopes and Steve Offner for UNSW Magazine about Knothe Tate and her work (Note: In Australia, winter would be what we in the Northern Hemisphere consider summer),

Tucked away in a small room in UNSW’s Graduate School of Biomedical Engineering sits a 19th century–era weaver’s wooden loom. Operated by punch cards and hooks, the machine was the first rudimentary computer when it was unveiled in 1801. While on the surface it looks like a standard Jacquard loom, it has been enhanced with motherboards integrated into each of the loom’s five hook modules and connected to a computer. This state-of-the-art technology means complex algorithms control each of the 5,000 feed-in fibres with incredible precision.

That capacity means the loom can weave with an extraordinary variety of substances, from glass and titanium to rayon and silk, a development that has attracted industry attention around the world.

The interest lies in the natural advantage woven materials have over other manufactured substances. Instead of manipulating material to create new shades or hues as in traditional weaving, the fabrics’ mechanical properties can be modulated, to be stiff at one end, for example, and more flexible at the other.

“Instead of a pattern of colours we get a pattern of mechanical properties,” says Melissa Knothe Tate, UNSW’s Paul Trainor Chair of Biomedical Engineering. “Think of a rope; it’s uniquely good in tension and in bending. Weaving is naturally strong in that way.”


The interface of mechanics and physiology is the focus of Knothe Tate’s work. In March [2015], she travelled to the United States to present another aspect of her work at a meeting of the international Orthopedic Research Society in Las Vegas. That project – which has been dubbed “Google Maps for the body” – explores the interaction between cells and their environment in osteoporosis and other degenerative musculoskeletal conditions such as osteoarthritis.

Using previously top-secret semiconductor technology developed by optics giant Zeiss, and the same approach used by Google Maps to locate users with pinpoint accuracy, Knothe Tate and her team have created “zoomable” anatomical maps from the scale of a human joint down to a single cell.

She has also spearheaded a groundbreaking partnership that includes the Cleveland Clinic, and Brown and Stanford universities to help crunch terabytes of data gathered from human hip studies – all processed with the Google technology. Analysis that once took 25 years can now be done in a matter of weeks, bringing researchers ever closer to a set of laws that govern biological behaviour. [p. 9]

I gather she was recruited from the US to work at the University of New South Wales and this article was to highlight why they recruited her and to promote the university’s biomedical engineering department, which she chairs.

Getting back to 2017, here’s a link to and citation for the paper,

Scale-up of nature’s tissue weaving algorithms to engineer advanced functional materials by Joanna L. Ng, Lillian E. Knothe, Renee M. Whan, Ulf Knothe & Melissa L. Knothe Tate. Scientific Reports 7, Article number: 40396 (2017) doi:10.1038/srep40396 Published online: 11 January 2017

This paper is open access.

One final comment, that’s a lot of people (three out of five) with the last name Knothe in the author’s list for the paper.

*’the bone tissue’ changed to ‘bone tissue’ on July 17,2017.

ATTACH for smart clothes and personalized heating and cooling

If this research into clothing that can heat or warm you as needed sounds familiar, it is. A team out of Stanford University (US) reported on research they conducted (pun noted) using special cloth coated with metallic nanowires to achieve personalized heating and cooling (my Jan. 9, 2015 post).

Now there is a second US team, also based in southern California, working on personalized heating and cooling. Researchers at the University of California at San Diego (UCSD) have received a $2.6M grant to pursue this goal, from a June 1, 2015 news item on Nanowerk,

Imagine a fabric that will keep your body at a comfortable temperature—regardless of how hot or cold it actually is. That’s the goal of an engineering project at the University of California, San Diego, funded with a $2.6M grant from the U.S. Department of Energy’s Advanced Research Projects Agency – Energy (ARPA-E). Wearing this smart fabric could potentially reduce heating and air conditioning bills for buildings and homes.

The project, named ATTACH (Adaptive Textiles Technology with Active Cooling and Heating), is led by Joseph Wang, distinguished professor of nanoengineering at UC San Diego.

By regulating the temperature around an individual person, rather than a large room, the smart fabric could potentially cut the energy use of buildings and homes by at least 15 percent, Wang noted.

“In cases where there are only one or two people in a large room, it’s not cost-effective to heat or cool the entire room,” said Wang. “If you can do it locally, like you can in a car by heating just the car seat instead of the entire car, then you can save a lot of energy.”

A June 1, 2015 UCSD news release (also on EurekAlert), which originated the news item, describes the team’s hopes and dreams for the technology and provides some biographical information (Note: Some links have been removed),

The smart fabric will be designed to regulate the temperature of the wearer’s skin–keeping it at 93° F–by adapting to temperature changes in the room. When the room gets cooler, the fabric will become thicker. When the room gets hotter, the fabric will become thinner. To accomplish this feat, the researchers will insert polymers that expand in the cold and shrink in the heat inside the smart fabric.

“Regardless if the surrounding temperature increases or decreases, the user will still feel the same without having to adjust the thermostat,” said Wang.

“93° F is the average comfortable skin temperature for most people,” added Renkun Chen, assistant professor of mechanical and aerospace engineering at UC San Diego, and one of the collaborators on this project.

Chen’s contribution to ATTACH is to develop supplemental heating and cooling devices, called thermoelectrics, that are printable and will be incorporated into specific spots of the smart fabric. The thermoelectrics will regulate the temperature on “hot spots”–such as areas on the back and underneath the feet–that tend to get hotter than other parts of the body when a person is active.

“This is like a personalized air-conditioner and heater,” said Chen.

Saving energy

“With the smart fabric, you won’t need to heat the room as much in the winter, and you won’t need to cool the room down as much in the summer. That means less energy is consumed. Plus, you will still feel comfortable within a wider temperature range,” said Chen.

The researchers are also designing the smart fabric to power itself. The fabric will include rechargeable batteries, which will power the thermoelectrics, as well as biofuel cells that can harvest electrical power from human sweat. Plus, all of these parts–batteries, thermoelectrics and biofuel cells–will be printed using the technology developed in Wang’s lab to make printable wearable devices. These parts will also be thin, stretchable and flexible to ensure that the smart fabric is not bulky or heavy.

“We are aiming to make the smart clothing look and feel as much like the clothes that people regularly wear. It will be washable, stretchable, bendable and lightweight. We also hope to make it look attractive and fashionable to wear,” said Wang.

In terms of price, the team has not yet concluded how much the smart clothing will cost. This will depend on the scale of production, but the printing technology in Wang’s lab will offer a low-cost method to produce the parts. Keeping the costs down is a major goal, the researchers said.

The research team

Professor Joseph Wang, Department of NanoEngineering

Wang, the lead principal investigator of ATTACH, has pioneered the development of wearable printable devices, such as electrochemical sensors and temporary tattoo-based biofuel cells. He is the chair of the nanoengineering department and the director for the Center for Wearable Sensors at UC San Diego. His extensive expertise in printable, stretchable and wearable devices will be used here to make the proposed flexible biofuel cells, batteries and thermoelectrics.

Assistant Professor Renkun Chen, Department of Mechanical and Aerospace Engineering

Chen specializes in heat transfer and thermoelectrics. His research group works on physics, materials and devices related to thermal energy transport, conversion and management. His specialty in these areas will be used to develop the thermal models and the thermoelectric devices.

Associate Professor Shirley Meng, Department of NanoEngineering

Meng’s research focuses on energy storage and conversion, particularly on battery cell design and testing. At UC San Diego, she established the Laboratory for Energy Storage and Conversion and is the inaugural director for the Sustainable Power and Energy Center. Meng will develop the rechargeable batteries and will work on power integration throughout the smart fabric system.

Professor Sungho Jin, Department of Mechanical and Aerospace Engineering

Jin specializes in functional materials for applications in nanotechnology, magnetism, energy and biomedicine. He will design the self-responsive polymers that change in thickness based on changes in the surrounding temperature.

Dr. Joshua Windmiller, CEO of Electrozyme LLC

Windmiller, former Ph.D. student and postdoc in Wang’s nanoengineering lab, is an expert in printed biosensors, bioelectronics and biofuel cells. He co-founded Electrozyme LLC, a startup devoted to the development of novel biosensors for application in the personal wellness and healthcare domains. Electrozyme will serve as the industrial partner for ATTACH and will lead the efforts to test the smart fabric prototype and bring the technology into the market.

You can find out more about Electrozyme here.

Is it smart fabrics or smart textiles? (Smart Fabrics + Wearable Technology 2013)

Cath Rogan is  Principal of Smart Garment People, and the author of a Nov. 27, 2013 article profiling the recently held (Oct. 29 – 31, 2013) Smart Fabrics + Wearable Technology Europe 2013 conference. Before excerpting any material from the main body of her conference review for Innovation in Textiles, here’s the description of her company and her work (from the end of the article),

According to a boutique consulting business that helps customers make clothing “smart” and technology wearable.  Cath has spent over two decades developing technical fabrics and clothing for some of the world’s leading outdoor and sports brands, including Karrimor, Berghaus, Barbour, Lowe Alpine, Henri Lloyd, TNF, Patagonia, Nike, Puma and Adidas. More recently, her work has taken her into specialist protective clothing for chemical, biological and ballistic protection, along with wearable health and fitness monitoring.

This image of a bio-mimetic textile is one of several image accompanying the article,

Daan Roosegarde's Intimacy Garment [downloaded from: http://www.innovationintextiles.com/smart-textiles-nanotechnology/smart-fabrics-europe-2013-conference-review/]

Dean Roosegarde’s Intimacy Garment [downloaded from: http://www.innovationintextiles.com/smart-textiles-nanotechnology/smart-fabrics-europe-2013-conference-review/]

Rogan offers a comprehensive review and I’ve chose to highlight only two items from it,. From the article,

Daan Roosegarde covered several different chromic materials in the course of his outstanding opening keynote presentation.  As an artist and architect, the diversity of his projects was striking, but their impact, both visually and in the way they connect people to places, and objects was much more so.  His “impact” dress, which transitions from opaque to transparent and can be triggered by voice recognition inspired another novel application which raised an appreciative smile from the audience; the “Yes But…” chair delivers an electric shock to the seat of the person who utters every designers’ least favourite phrase.  …

Rogan also comments on ‘lighted textiles’ at the conference,

The conference had a strong bias towards “lighted” textiles with no fewer than seven presentations covering these applications.  Conversely, and in strong contrast to previous conferences, there was almost no mention of textile based wearable physiological monitoring (other than in Prof. Daniel Berckman’s fascinating look at the algorithms behind such devices at M3-BIORES).  These two sectors probably account for most of the development and commercialization efforts in e-textiles to date, but with the recent surge in demand for monitoring products fuelled by a growing number of “hardware” devices such as the Fitbit, Jawbone UP, Nike Fuelband etc, the omission of wearable monitoring was surprising.

She goes on to mention Moritz Waldemeyer, a British/German designer and engineer (there’s more in the Wikipedia essay) who I heard speak at the 2009 International Symposium on Electronic Arts (SEA) in Belfast, Northern Ireland (as per my Sept. 9, 2009 posting). He does some really stunning work as can be seen on his website, I particularly like this work for the Olympics (I believe these were for the 2010 London Olympics),

Dancers during the Olympic closing ceremony [Downloaded from: http://www.waldemeyer.com/olympic-ceremonies]

Dancers during the Olympic closing ceremony [Downloaded from: http://www.waldemeyer.com/olympic-ceremonies]

Rogan briefly describes a number of different themes including bio-mimetic inspired responsive textiles, shape shifting devices, flexible batteries, DIY (do-it-yourself) and hacking all of which are illustrated with more images.

For anyone who’s interested, there’s an upcoming Smart Fabrics + Wearable Technology 2014 conference in San Francisco (California, US) from April 23 – 25,2014. (I believe the conference is run 2x per year with a North American version in the Spring and a European version in the Fall.)

Anti-theft with smart fabrics

When you cut or tear the new smart fabric developed at the Fraunhofer Institute, an alarm is triggered. Here’s a little more about the fabric from the Sept. 6, 2012 news item on physorg.com,

Thieves are unlikely to appreciate this fabric, which looks innocuous but in fact incorporates a fine web of conductive threads connected to a microcontroller that detects warning signals emitted when the fabric is cut and triggers an alarm. This system can be used to protect buildings, bank vaults, and trucks against even the most wily of intruders. Vehicles parked overnight at truck stops are particularly vulnerable to attacks by thieves who slit open the canvas tarp covering the trailer while the driver is asleep and make off with the cargo. If the tarp were made from the smart fabric, the driver in the bunk would be immediately alerted.

The smart fabric was developed by researchers at the Fraunhofer Institute for Reliability and Microintegration IZM in Berlin in collaboration with the Technische Universität Berlin and ETTLIN Spinnerei und Weberei Produktions GmbH. The company in Ettlingen [Germany] manufactures technical textiles, among other things, and has filed a patent for the innovative fabric.

The Sept.5, 2012 Fraunhofer Institute press release (which originated the news item) provides detail about the technology and its advantages,

What makes this solution unique is the fact that it not only signals the presence of intruders but also indicates the precise point of forced entry. The fine lattice of conductive threads woven into the fabric enables the place where it was cut to be identified to the nearest centimeter. Other solutions currently on the market require a complex system of optical fibers, which naturally makes them more expensive.

There are also other reasons why this fabric is cheap to produce. The process makes exclusive use of standard materials and components such as silver-coated conductive threads and a simple but robust signal evaluation system. A further advantage is that “the conductive thread can be incorporated in the polyester substrate using an industry-standard textile-weaving process,” explains Simon [IZM project manager Erik Simon]. The result is reams of fabric that can be trimmed to any length and customized to provide the desired functionality for surfaces of any size, from one square meter upward.

The conductive lattice and the data-processing module that triggers the alarm in the monitoring center are incorporated in a low-temperature process using joining techniques borrowed from the semiconductor industry such as adhesive pressure bonding and non-destructive welding. “This method has never been used before in this kind of application,” says Simon, who describes the process as “simple and reliable”. And this is precisely the selling point of the solution: the ability to create an entirely new product with immediately appreciable benefits using existing materials and joining techniques.

Part of what makes this an ‘exciting’ development is the fabric’s durability (from the Fraunhofer Institute press release),

The all-important question was to determine the fabric’s reliability and durability, especially with respect to the electrical contacts. To verify this, the textile alarm system was put through a grueling series of tests in the IZM laboratories. It was beaten and tumbled in a washing machine at 40 degrees Celsius, and exposed to the elements for 1,000 hours at a relative humidity of 85 percent and a temperature of 85 degrees Celsius. It was then placed in a furnace in which it was subjected to 1,000 temperature cycles ranging from minus 40 to plus 85 degrees Celsius. The smart textile stood up to this torture without flinching. Simon: “It didn’t fail once.”

Of course, at some point, technically astute and determined thieves will find a way to hack the fabric alarm but in the meantime, some of us can rest more easily.