Tag Archives: Xerox PARC

DARPA (US Defense Advanced Research Project Agency) ‘Atoms to Product’ program launched

It took over a year after announcing the ‘Atoms to Product’ program in 2014 for DARPA (US Defense Advanced Research Projects Agency) to select 10 proponents for three projects. Before moving onto the latest announcement, here’s a description of the ‘Atoms to Product’ program from its Aug. 27, 2014 announcement on Nanowerk,

Many common materials exhibit different and potentially useful characteristics when fabricated at extremely small scales—that is, at dimensions near the size of atoms, or a few ten-billionths of a meter. These “atomic scale” or “nanoscale” properties include quantized electrical characteristics, glueless adhesion, rapid temperature changes, and tunable light absorption and scattering that, if available in human-scale products and systems, could offer potentially revolutionary defense and commercial capabilities. Two as-yet insurmountable technical challenges, however, stand in the way: Lack of knowledge of how to retain nanoscale properties in materials at larger scales, and lack of assembly capabilities for items between nanoscale and 100 microns—slightly wider than a human hair.

DARPA has created the Atoms to Product (A2P) program to help overcome these challenges. The program seeks to develop enhanced technologies for assembling atomic-scale pieces. It also seeks to integrate these components into materials and systems from nanoscale up to product scale in ways that preserve and exploit distinctive nanoscale properties.

DARPA’s Atoms to Product (A2P) program seeks to develop enhanced technologies for assembling nanoscale items, and integrating these components into materials and systems from nanoscale up to product scale in ways that preserve and exploit distinctive nanoscale properties.

A Dec. 29, 2015 news item on Nanowerk features the latest about the project,

DARPA recently selected 10 performers to tackle this challenge: Zyvex Labs, Richardson, Texas; SRI, Menlo Park, California; Boston University, Boston, Massachusetts; University of Notre Dame, South Bend, Indiana; HRL Laboratories, Malibu, California; PARC, Palo Alto, California; Embody, Norfolk, Virginia; Voxtel, Beaverton, Oregon; Harvard University, Cambridge, Massachusetts; and Draper Laboratory, Cambridge, Massachusetts.

A Dec. 29, 2015 DARPA news release, which originated the news item, offers more information and an image illustrating the type of advances already made by one of the successful proponents,

DARPA recently launched its Atoms to Product (A2P) program, with the goal of developing technologies and processes to assemble nanometer-scale pieces—whose dimensions are near the size of atoms—into systems, components, or materials that are at least millimeter-scale in size. At the heart of that goal was a frustrating reality: Many common materials, when fabricated at nanometer-scale, exhibit unique and attractive “atomic-scale” behaviors including quantized current-voltage behavior, dramatically lower melting points and significantly higher specific heats—but they tend to lose these potentially beneficial traits when they are manufactured at larger “product-scale” dimensions, typically on the order of a few centimeters, for integration into devices and systems.

“The ability to assemble atomic-scale pieces into practical components and products is the key to unlocking the full potential of micromachines,” said John Main, DARPA program manager. “The DARPA Atoms to Product Program aims to bring the benefits of microelectronic-style miniaturization to systems and products that combine mechanical, electrical, and chemical processes.”

The program calls for closing the assembly gap in two steps: From atoms to microns and from microns to millimeters. Performers are tasked with addressing one or both of these steps and have been assigned to one of three working groups, each with a distinct focus area.

A2P

Image caption: Microscopic tools such as this nanoscale “atom writer” can be used to fabricate minuscule light-manipulating structures on surfaces. DARPA has selected 10 performers for its Atoms to Product (A2P) program whose goal is to develop technologies and processes to assemble nanometer-scale pieces—whose dimensions are near the size of atoms—into systems, components, or materials that are at least millimeter-scale in size. (Image credit: Boston University)

Here’s more about the projects and the performers (proponents) from the A2P performers page on the DARPA website,

Nanometer to Millimeter in a Single System – Embody, Draper and Voxtel

Current methods to treat ligament injuries in warfighters [also known as, soldiers]—which account for a significant portion of reported injuries—often fail to restore pre-injury performance, due to surgical complexities and an inadequate supply of donor tissue. Embody is developing reinforced collagen nanofibers that mimic natural ligaments and replicate the biological and biomechanical properties of native tissue. Embody aims to create a new standard of care and restore pre-injury performance for warfighters and sports injury patients at a 50% reduction compared to current costs.

Radio Frequency (RF) systems (e.g., cell phones, GPS) have performance limits due to alternating current loss. In lower frequency power systems this is addressed by braiding the wires, but this is not currently possibly in cell phones due to an inability to manufacture sufficiently small braided wires. Draper is developing submicron wires that can be braided using DNA self-assembly methods. If successful, portable RF systems will be more power efficient and able to send 10 times more information in a given channel.

For seamless control of structures, physics and surface chemistry—from the atomic-level to the meter-level—Voxtel Inc. and partner Oregon State University are developing an efficient, high-rate, fluid-based manufacturing process designed to imitate nature’s ability to manufacture complex multimaterial products across scales. Historically, challenges relating to the cost of atomic-level control, production speed, and printing capability have been effectively insurmountable. This team’s new process will combine synthesis and delivery of materials into a massively parallel inkjet operation that draws from nature to achieve a DNA-like mediated assembly. The goal is to assemble complex, 3-D multimaterial mixed organic and inorganic products quickly and cost-effectively—directly from atoms.

Optical Metamaterial Assembly – Boston University, University of Notre Dame, HRL and PARC.

Nanoscale devices have demonstrated nearly unlimited power and functionality, but there hasn’t been a general- purpose, high-volume, low-cost method for building them. Boston University is developing an atomic calligraphy technique that can spray paint atoms with nanometer precision to build tunable optical metamaterials for the photonic battlefield. If successful, this capability could enhance the survivability of a wide range of military platforms, providing advanced camouflage and other optical illusions in the visual range much as stealth technology has enabled in the radar range.

The University of Notre Dame is developing massively parallel nanomanufacturing strategies to overcome the requirement today that most optical metamaterials must be fabricated in “one-off” operations. The Notre Dame project aims to design and build optical metamaterials that can be reconfigured to rapidly provide on-demand, customized optical capabilities. The aim is to use holographic traps to produce optical “tiles” that can be assembled into a myriad of functional forms and further customized by single-atom electrochemistry. Integrating these materials on surfaces and within devices could provide both warfighters and platforms with transformational survivability.

HRL Laboratories is working on a fast, scalable and material-agnostic process for improving infrared (IR) reflectivity of materials. Current IR-reflective materials have limited use, because reflectivity is highly dependent on the specific angle at which light hits the material. HRL is developing a technique for allowing tailorable infrared reflectivity across a variety of materials. If successful, the process will enable manufacturable materials with up to 98% IR reflectivity at all incident angles.

PARC is working on building the first digital MicroAssembly Printer, where the “inks” are micrometer-size particles and the “image” outputs are centimeter-scale and larger assemblies. The goal is to print smart materials with the throughput and cost of laser printers, but with the precision and functionality of nanotechnology. If successful, the printer would enable the short-run production of large, engineered, customized microstructures, such as metamaterials with unique responses for secure communications, surveillance and electronic warfare.

Flexible, General Purpose Assembly – Zyvex, SRI, and Harvard.

Zyvex aims to create nano-functional micron-scale devices using customizable and scalable manufacturing that is top-down and atomically precise. These high-performance electronic, optical, and nano-mechanical components would be assembled by SRI micro-robots into fully-functional devices and sub-systems such as ultra-sensitive sensors for threat detection, quantum communication devices, and atomic clocks the size of a grain of sand.

SRI’s Levitated Microfactories will seek to combine the precision of MEMS [micro-electromechanical systems] flexures with the versatility and range of pick-and-place robots and the scalability of swarms [an idea Michael Crichton used in his 2002 novel Prey to induce horror] to assemble and electrically connect micron and millimeter components to build stronger materials, faster electronics, and better sensors.

Many high-impact, minimally invasive surgical techniques are currently performed only by elite surgeons due to the lack of tactile feedback at such small scales relative to what is experienced during conventional surgical procedures. Harvard is developing a new manufacturing paradigm for millimeter-scale surgical tools using low-cost 2D layer-by-layer processes and assembly by folding, resulting in arbitrarily complex meso-scale 3D devices. The goal is for these novel tools to restore the necessary tactile feedback and thereby nurture a new degree of dexterity to perform otherwise demanding micro- and minimally invasive surgeries, and thus expand the availability of life-saving procedures.

Sidebar

‘Sidebar’ is my way of indicating these comments have little to do with the matter at hand but could be interesting factoids for you.

First, Zyvex Labs was last mentioned here in a Sept. 10, 2014 posting titled: OCSiAL will not be acquiring Zyvex. Notice that this  announcement was made shortly after DARPA’s A2P program was announced and that OCSiAL is one of RUSNANO’s (a Russian funding agency focused on nanotechnology) portfolio companies (see my Oct. 23, 2015 posting for more).

HRL Laboratories, mentioned here in an April 19, 2012 posting mostly concerned with memristors (nanoscale devices that mimic neural or synaptic plasticity), has its roots in Howard Hughes’s research laboratories as noted in the posting. In 2012, HRL was involved in another DARPA project, SyNAPSE.

Finally and minimally, PARC also known as, Xerox PARC, was made famous by Steven Jobs and Steve Wozniak when they set up their own company (Apple) basing their products on innovations that PARC had rejected. There are other versions of the story and one by Malcolm Gladwell for the New Yorker May 16, 2011 issue which presents a more complicated and, at times, contradictory version of that particular ‘origins’ story.

The sense of touch via artificial skin

Scientists have been working for years to allow artificial skin to transmit what the brain would recognize as the sense of touch. For anyone who has lost a limb and gotten a prosthetic replacement, the loss of touch is reputedly one of the more difficult losses to accept. The sense of touch is also vital in robotics if the field is to expand and include activities reliant on the sense of touch, e.g., how much pressure do you use to grasp a cup; how much strength  do you apply when moving an object from one place to another?

For anyone interested in the ‘electronic skin and pursuit of touch’ story, I have a Nov. 15, 2013 posting which highlights the evolution of the research into e-skin and what was then some of the latest work.

This posting is a 2015 update of sorts featuring the latest e-skin research from Stanford University and Xerox PARC. (Dexter Johnson in an Oct. 15, 2015 posting on his Nanoclast blog (on the IEEE [Institute of Electrical and Electronics Engineering] site) provides a good research summary.) For anyone with an appetite for more, there’s this from an Oct. 15, 2015 American Association for the Advancement of Science (AAAS) news release on EurekAlert,

Using flexible organic circuits and specialized pressure sensors, researchers have created an artificial “skin” that can sense the force of static objects. Furthermore, they were able to transfer these sensory signals to the brain cells of mice in vitro using optogenetics. For the many people around the world living with prosthetics, such a system could one day allow them to feel sensation in their artificial limbs. To create the artificial skin, Benjamin Tee et al. developed a specialized circuit out of flexible, organic materials. It translates static pressure into digital signals that depend on how much mechanical force is applied. A particular challenge was creating sensors that can “feel” the same range of pressure that humans can. Thus, on the sensors, the team used carbon nanotubes molded into pyramidal microstructures, which are particularly effective at tunneling the signals from the electric field of nearby objects to the receiving electrode in a way that maximizes sensitivity. Transferring the digital signal from the artificial skin system to the cortical neurons of mice proved to be another challenge, since conventional light-sensitive proteins used in optogenetics do not stimulate neural spikes for sufficient durations for these digital signals to be sensed. Tee et al. therefore engineered new optogenetic proteins able to accommodate longer intervals of stimulation. Applying these newly engineered optogenic proteins to fast-spiking interneurons of the somatosensory cortex of mice in vitro sufficiently prolonged the stimulation interval, allowing the neurons to fire in accordance with the digital stimulation pulse. These results indicate that the system may be compatible with other fast-spiking neurons, including peripheral nerves.

And, there’s an Oct. 15, 2015 Stanford University news release on EurkeAlert describing this work from another perspective,

The heart of the technique is a two-ply plastic construct: the top layer creates a sensing mechanism and the bottom layer acts as the circuit to transport electrical signals and translate them into biochemical stimuli compatible with nerve cells. The top layer in the new work featured a sensor that can detect pressure over the same range as human skin, from a light finger tap to a firm handshake.

Five years ago, Bao’s [Zhenan Bao, a professor of chemical engineering at Stanford,] team members first described how to use plastics and rubbers as pressure sensors by measuring the natural springiness of their molecular structures. They then increased this natural pressure sensitivity by indenting a waffle pattern into the thin plastic, which further compresses the plastic’s molecular springs.

To exploit this pressure-sensing capability electronically, the team scattered billions of carbon nanotubes through the waffled plastic. Putting pressure on the plastic squeezes the nanotubes closer together and enables them to conduct electricity.

This allowed the plastic sensor to mimic human skin, which transmits pressure information as short pulses of electricity, similar to Morse code, to the brain. Increasing pressure on the waffled nanotubes squeezes them even closer together, allowing more electricity to flow through the sensor, and those varied impulses are sent as short pulses to the sensing mechanism. Remove pressure, and the flow of pulses relaxes, indicating light touch. Remove all pressure and the pulses cease entirely.

The team then hooked this pressure-sensing mechanism to the second ply of their artificial skin, a flexible electronic circuit that could carry pulses of electricity to nerve cells.

Importing the signal

Bao’s team has been developing flexible electronics that can bend without breaking. For this project, team members worked with researchers from PARC, a Xerox company, which has a technology that uses an inkjet printer to deposit flexible circuits onto plastic. Covering a large surface is important to making artificial skin practical, and the PARC collaboration offered that prospect.

Finally the team had to prove that the electronic signal could be recognized by a biological neuron. It did this by adapting a technique developed by Karl Deisseroth, a fellow professor of bioengineering at Stanford who pioneered a field that combines genetics and optics, called optogenetics. Researchers bioengineer cells to make them sensitive to specific frequencies of light, then use light pulses to switch cells, or the processes being carried on inside them, on and off.

For this experiment the team members engineered a line of neurons to simulate a portion of the human nervous system. They translated the electronic pressure signals from the artificial skin into light pulses, which activated the neurons, proving that the artificial skin could generate a sensory output compatible with nerve cells.

Optogenetics was only used as an experimental proof of concept, Bao said, and other methods of stimulating nerves are likely to be used in real prosthetic devices. Bao’s team has already worked with Bianxiao Cui, an associate professor of chemistry at Stanford, to show that direct stimulation of neurons with electrical pulses is possible.

Bao’s team envisions developing different sensors to replicate, for instance, the ability to distinguish corduroy versus silk, or a cold glass of water from a hot cup of coffee. This will take time. There are six types of biological sensing mechanisms in the human hand, and the experiment described in Science reports success in just one of them.

But the current two-ply approach means the team can add sensations as it develops new mechanisms. And the inkjet printing fabrication process suggests how a network of sensors could be deposited over a flexible layer and folded over a prosthetic hand.

“We have a lot of work to take this from experimental to practical applications,” Bao said. “But after spending many years in this work, I now see a clear path where we can take our artificial skin.”

Here’s a link to and a citation for the paper,

A skin-inspired organic digital mechanoreceptor by Benjamin C.-K. Tee, Alex Chortos, Andre Berndt, Amanda Kim Nguyen, Ariane Tom, Allister McGuire, Ziliang Carter Lin, Kevin Tien, Won-Gyu Bae, Huiliang Wang, Ping Mei, Ho-Hsiu Chou, Bianxiao Cui, Karl Deisseroth, Tse Nga Ng, & Zhenan Bao. Science 16 October 2015 Vol. 350 no. 6258 pp. 313-316 DOI: 10.1126/science.aaa9306

This paper is behind a paywall.