Tag Archives: Z-Man Program

Climb like a gecko (in DARPA’s [US Defense Advanced Research Projects Agency] Z-Man program)

I’m not entirely certain why DARPA (US Defense Advanced Research Projects Agency) has now issued a news release (h/t June 5, 2014 news item on Nanowerk) about this achievement (a human climbing like a Gecko) which seems to have first occurred in 2012 but perhaps they want to emphasize that this particular demonstration occurred on a glass wall. In any event, I’m happy to get more news about DARPA’s Z-Man program. From the June 5, 2014 DARPA news release,

DARPA’s Z-Man program has demonstrated the first known human climbing of a glass wall using climbing devices inspired by geckos. The historic ascent involved a 218-pound climber ascending and descending 25 feet of glass, while also carrying an additional 50-pound load in one trial, with no climbing equipment other than a pair of hand-held, gecko-inspired paddles. [emphasis mine] The novel polymer microstructure technology used in those paddles was developed for DARPA by Draper Laboratory of Cambridge, Mass. [Massachusetts]

Historically, gaining the high ground has always been an operational advantage for warfighters, but the climbing instruments on which they’re frequently forced to rely—tools such as ropes and ladders—have not advanced significantly for millennia. Not only can the use of such tools be overt and labor intensive, they also only allow for sequential climbing whereby the first climber often takes on the highest risk.

DARPA created the Z-Man program to overcome these limitations and deliver maximum safety and flexibility for maneuver and rapid response to warfighters operating in tight urban environments. The goal of the program is to develop biologically inspired climbing aids to enable warfighters carrying a full combat load to scale vertical walls constructed from typical building materials.

“The gecko is one of the champion climbers in the Animal Kingdom, so it was natural for DARPA to look to it for inspiration in overcoming some of the maneuver challenges that U.S. forces face in urban environments,” said Dr. Matt Goodman, the DARPA program manager for Z-Man. “Like many of the capabilities that the Department of Defense pursues, we saw with vertical climbing that nature had long since evolved the means to efficiently achieve it. The challenge to our performer team was to understand the biology and physics in play when geckos climb and then reverse-engineer those dynamics into an artificial system for use by humans.”

Geckos can climb on a wide variety of surfaces, including smooth surfaces like glass, with adhesive pressures of 15-30 pounds per square inch for each limb, meaning that a gecko can hang its entire body by one toe. The anatomy of a gecko toe consists of a microscopic hierarchical structure composed of stalk-like setae (100 microns in length, 2 microns in radius). From individual setae, a bundle of hundreds of terminal tips called spatulae (approximately 200 nanometers in diameter at their widest) branch out and contact the climbing surface.

A gecko is able to climb on glass by using physical bond interactions—specifically van der Waals intermolecular forces—between the spatulae and a surface to adhere reversibly, resulting in easy attachment and removal of the gecko’s toes from the surface. The van der Waals mechanism implied that it is the size and shape of the spatulae tips that affect adhesive performance, not specific surface chemistry. This suggested that there were design principles and physical models derived from nature that might enable scientists to fabricate an adhesive inspired by gecko toes.

Humans, of course, have much more weight to carry than a gecko. One of the initial challenges in developing a device to support human climbing was the issue of scaling: a typical Tokay gecko weighs 200 grams, while an average human male weighs 75 kilograms. To enable dynamic climbing like a gecko at this larger scale required that the engineers create climbing paddles capable of balancing sufficient adhesive forces in both the shear (parallel to the vertical surface) and normal (perpendicular to the vertical surface) directions. That feature is necessary for a climber to remain adhered on a surface without falling off while in the act of attaching and detaching the paddles with each movement.

The Draper Laboratory team was also challenged to create novel micro- and nanofabrication technologies to produce the high-aspect-ratio microstructures found in the gecko toe. In the process of achieving that capability, the Z-Man performers transformed the fundamental design and development of reversible adhesives for potential biomedical, industrial, and consumer applications.

The first human climbing demonstration occurred in February 2012 and tests of the technology are ongoing. [emphasis mine]

I’m guessing that glass is difficult to photograph because the image which accompanies the DARPA news release doesn’t highlight the achievement in quite the way one would expect,

During testing, an operator climbed 25 feet vertically on a glass surface using no climbing equipment other than a pair of hand-held, gecko-inspired paddles. The climber wore, but did not require, the use of a safety belay. Image: DARPA

During testing, an operator climbed 25 feet vertically on a glass surface using no climbing equipment other than a pair of hand-held, gecko-inspired paddles. The climber wore, but did not require, the use of a safety belay. Image: DARPA

I last wrote about Z-man in an April 3, 2012 posting highlighting some DARPA-funded work being done at the University of Massachusetts at Amherst while also mentioning work being done in other labs not associated (to my knowledge) with DARPA.

I was not successful in my attempts to find a video highlighting this ‘glass wall’ achievement but I did find this episode of Science Friction, where the host, Rusty Ward, does a very nice job of describing the technology (van der Waals forces, the nanostructures allowing spiders and geckos to climb all sorts of surfaces, etc.) along with some pop culture references (Spider-Man),

This runs for approximately 5 mins. 30 secs., a bit longer than usual for a video embedded here.

One last note, for anyone curious about* the laboratory referenced in the news release, you can find more here at the (Charles Stark) Draper Laboratory Wikipedia entry.

*The word ‘about’ was added June 30, 2022.

Geckskin and Z-Man

Z-Man or do I mean SpiderMan? They used to make reference to SpiderMan and/or geckos when there was some research breakthrough or other concerning adhesion (specifically, bioadhesion) but these days, it’s all geckos, all the time.

I’m going to start with the first announcement from the research team at the University of Massachusetts at Amherst, from the Feb. 17, 2012 news item on Nanowerk,

For years, biologists have been amazed by the power of gecko feet, which let these 5-ounce lizards produce an adhesive force roughly equivalent to carrying nine pounds up a wall without slipping. Now, a team of polymer scientists and a biologist at the University of Massachusetts Amherst have discovered exactly how the gecko does it, leading them to invent “Geckskin,” a device that can hold 700 pounds on a smooth wall. Doctoral candidate Michael Bartlett in Alfred Crosby’s polymer science and engineering lab at UMass Amherst is the lead author of their article describing the discovery in the current online issue of Advanced Materials (“Looking Beyond Fibrillar Features to Scale Gecko-Like Adhesion”). The group includes biologist Duncan Irschick, a functional morphologist who has studied the gecko’s climbing and clinging abilities for over 20 years. Geckos are equally at home on vertical, slanted, even backward-tilting surfaces.

Here’s a picture illustrating the material’s strength,

A card-sized pad of Geckskin can firmly attach very heavy objects such as this 42-inch television weighing about 40 lbs. (18 kg) to a smooth vertical surface. The key innovation by Bartlett and colleagues was to create a soft pad woven into a stiff fabric that includes a synthetic tendon. Together these features allow the stiff yet flexible pad to “drape” over a surface to maximize contact. Photo courtesy of UMass Amherst

This image is meant as an illustration of what the product could do and not as a demonstration, i.e., the tv is not being held up by ‘geckskin’.

There are other research teams around the world working on ways to imitate the properties of gecko feet or bioadhesion (my Nov. 2, 2011 posting mentions some work on robots with ‘gecko feet’ at Simon Fraser University [Canada] and my March 19, 2012 posting mentions in passing some work being done at the University of Waterloo [Canada] are two recent examples).

The University of Massachusetts team’s innovation (from the Feb. 17, 2012 news item),

The key innovation by Bartlett and colleagues was to create an integrated adhesive with a soft pad woven into a stiff fabric, which allows the pad to “drape” over a surface to maximize contact. Further, as in natural gecko feet, the skin is woven into a synthetic “tendon,” yielding a design that plays a key role in maintaining stiffness and rotational freedom, the researchers explain.

Importantly, the Geckskin’s adhesive pad uses simple everyday materials such as polydimethylsiloxane (PDMS), which holds promise for developing an inexpensive, strong and durable dry adhesive.

The UMass Amherst researchers are continuing to improve their Geckskin design by drawing on lessons from the evolution of gecko feet, which show remarkable variation in anatomy. “Our design for Geckskin shows the true integrative power of evolution for inspiring synthetic design that can ultimately aid humans in many ways,” says Irschick.

The research at the University of Massachusetts is being funded, in part, by DARPA (US Defense Advanced Research Projects Agency) through its Z-man program. From the March 2, 2012 news item on Nanowerk,

“Geckskin” is one output of the Z-Man program. It is a synthetically-fabricated reversible adhesive inspired by the gecko’s ability to climb surfaces of various materials and roughness, including smooth surfaces like glass. Performers on Z-Man designed adhesive pads to mimic the gecko foot over multiple length scales, from the macroscopic foot tendons to the microscopic setae and spatulae, to maximize reversible van der Waals interactions with the surface.

Here’s the reasoning for the Z-Man program, from the March 2, 2012 news item,

The Defense Advanced Research Projects Agency (DARPA)’s “Z-Man program” aims to develop biologically inspired climbing aids to enable soldiers to scale vertical walls constructed from typical building materials, while carrying a full combat load, and without the use of ropes or ladders.

Soldiers operate in all manner of environments, including tight urban terrain. Their safety and effectiveness demand maximum flexibility for maneuvering and responding to circumstances. To overcome obstacles and secure entrance and egress routes, soldiers frequently rely on ropes, ladders and related climbing tools. Such climbing tools cost valuable time to use, have limited application and add to the load warfighters are forced to carry during missions.

The Z-Man program provides more information, as well as, images here, where you will find this image, which is not as pretty as the one with the tv screen but this one is a demonstration,

A proof-of-concept demonstration of a 16-square-inch sheet of Geckskin adhering to a vertical glass wall while supporting a static load of up to 660 pounds. (from the Z-Man Program website)

In the very latest news, the University of Massachusetts team has won international funding for its (and Cambridge University’s) work on bioadhesion. From the University of Massachusetts at Amherst March 28, 2012 [news release],

Duncan Irschick, Biology, and Al Crosby, Polymer Science and Engineering, with Walter Federle of Cambridge University, have been awarded a three-year, $900,000 grant from the Human Frontiers Science Program (HFSP) in Strasbourg, France, to study bioadhesion in geckos and insects.

Theirs was one of only 25 teams from among approximately 800 to apply worldwide. HFSP is a global organization that funds research at the frontiers of the life sciences.

Crosby, Irschick and colleagues received international scientific and media attention over the past several weeks for their discovery reported in the journal Advanced Materials, of how gecko feet and skin produce an adhesive force roughly equivalent to the 5-ounce animal carrying nine pounds up a wall without slipping. This led them to invent “Geckskin,” a device that can hold 700 pounds on a smooth wall. Irschick, a functional morphologist who has studied the gecko’s climbing and clinging abilities for over 20 years, says the lizards are equally at home on vertical, slanted and even backward-tilting surfaces.

Not having heard of the Human Science Frontier Program (HSFP) previously, I was moved to investigate further. From the About Us page,

The Human Frontier Science Program is a program of funding for frontier research in the life sciences. It is implemented by the International Human Frontier Science Program Organization (HFSPO) with its office in Strasbourg.

The members of the HFSPO, the so-called Management Supporting Parties (MSPs) are the contributing countries and the European Union, which contributes on behalf of the non-G7 EU members.

The current MSPs are Australia, Canada, France, Germany, India, Italy, Japan, Republic of Korea, Norway, New Zealand, Switzerland the United Kingdom, the United States of America and the European Union.

I wonder how much impact all the publicity had on the funding decision. In any event, it’s good to find out about a new funding program and I wish anyone who applies the best of luck!