Tag Archives: Cellulose nanocrystals (CNC)

Stronger than steel and spider silk: artificial, biodegradable, cellulose nanofibres

Leave a reply

This is an artificial and biodegradable are two adjectives you don’t usually see united by the conjunction, and. However, it is worth noting that the artificial material is initially derived from a natural material, cellulose. Here’s more from a May 16, 2018 news item on ScienceDaily,

At DESY’s [Deutsches Elektronen-Synchrotron] X-ray light source PETRA III, a team led by Swedish researchers has produced the strongest bio-material that has ever been made. The artifical, but bio-degradable cellulose fibres are stronger than steel and even than dragline spider silk, which is usually considered the strongest bio-based material. The team headed by Daniel Söderberg from the KTH Royal Institute of Technology in Stockholm reports the work in the journal ACS Nano of the American Chemical Society.

A May 16, 2018 DESY press release (also on EurekAlert), which originated the news item, provides more detail,

The ultrastrong material is made of cellulose nanofibres (CNF), the essential building blocks of wood and other plant life. Using a novel production method, the researchers have successfully transferred the unique mechanical properties of these nanofibres to a macroscopic, lightweight material that could be used as an eco-friendly alternative for plastic in airplanes, cars, furniture and other products. “Our new material even has potential for biomedicine since cellulose is not rejected by your body”, explains Söderberg.

The scientists started with commercially available cellulose nanofibres that are just 2 to 5 nanometres in diameter and up to 700 nanometres long. A nanometre (nm) is a millionth of a millimetre. The nanofibres were suspended in water and fed into a small channel, just one millimetre wide and milled in steel. Through two pairs of perpendicular inflows additional deionized water and water with a low pH-value entered the channel from the sides, squeezing the stream of nanofibres together and accelerating it.

This process, called hydrodynamic focussing, helped to align the nanofibres in the right direction as well as their self-organisation into a well-packed macroscopic thread. No glue or any other component is needed, the nanofibres assemble into a tight thread held together by supramolecular forces between the nanofibres, for example electrostatic and Van der Waals forces.

With the bright X-rays from PETRA III the scientists could follow and optimise the process. “The X-rays allow us to analyse the detailed structure of the thread as it forms as well as the material structure and hierarchical order in the super strong fibres,” explains co-author Stephan Roth from DESY, head of the Micro- and Nanofocus X-ray Scattering Beamline P03 where the threads were spun. “We made threads up to 15 micrometres thick and several metres in length.”

Measurements showed a tensile stiffness of 86 gigapascals (GPa) for the material and a tensile strength of 1.57 GPa. “The bio-based nanocellulose fibres fabricated here are 8 times stiffer and have strengths higher than natural dragline spider silk fibres,” says Söderberg. “If you are looking for a bio-based material, there is nothing quite like it. And it is also stronger than steel and any other metal or alloy as well as glass fibres and most other synthetic materials.” The artificial cellulose fibres can be woven into a fabric to create materials for various applications. The researchers estimate that the production costs of the new material can compete with those of strong synthetic fabrics. “The new material can in principle be used to create bio-degradable components,” adds Roth.

The study describes a new method that mimics nature’s ability to accumulate cellulose nanofibres into almost perfect macroscale arrangements, like in wood. It opens the way for developing nanofibre material that can be used for larger structures while retaining the nanofibres’ tensile strength and ability to withstand mechanical load. “We can now transform the super performance from the nanoscale to the macroscale,” Söderberg underlines. “This discovery is made possible by understanding and controlling the key fundamental parameters essential for perfect nanostructuring, such as particle size, interactions, alignment, diffusion, network formation and assembly.” The process can also be used to control nanoscale assembly of carbon tubes and other nano-sized fibres.

(There are some terminology and spelling issues, which are described at the end of this post.)

Let’s get back to a material that rivals spider silk and steel for strength (for some reason that reminded me of an old carnival game where you’d test your strength by swinging a mallet down on a ‘teeter-totter-like’ board and sending a metal piece up a post to make a bell ring). From a May 16, 2018 DESY press release (also on EurekAlert), which originated the news item,

The ultrastrong material is made of cellulose nanofibres (CNF), the essential building blocks of wood and other plant life. Using a novel production method, the researchers have successfully transferred the unique mechanical properties of these nanofibres to a macroscopic, lightweight material that could be used as an eco-friendly alternative for plastic in airplanes, cars, furniture and other products. “Our new material even has potential for biomedicine since cellulose is not rejected by your body”, explains Söderberg.

The scientists started with commercially available cellulose nanofibres that are just 2 to 5 nanometres in diameter and up to 700 nanometres long. A nanometre (nm) is a millionth of a millimetre. The nanofibres were suspended in water and fed into a small channel, just one millimetre wide and milled in steel. Through two pairs of perpendicular inflows additional deionized water and water with a low pH-value entered the channel from the sides, squeezing the stream of nanofibres together and accelerating it.

This process, called hydrodynamic focussing, helped to align the nanofibres in the right direction as well as their self-organisation into a well-packed macroscopic thread. No glue or any other component is needed, the nanofibres assemble into a tight thread held together by supramolecular forces between the nanofibres, for example electrostatic and Van der Waals forces.

With the bright X-rays from PETRA III the scientists could follow and optimise the process. “The X-rays allow us to analyse the detailed structure of the thread as it forms as well as the material structure and hierarchical order in the super strong fibres,” explains co-author Stephan Roth from DESY, head of the Micro- and Nanofocus X-ray Scattering Beamline P03 where the threads were spun. “We made threads up to 15 micrometres thick and several metres in length.”

Measurements showed a tensile stiffness of 86 gigapascals (GPa) for the material and a tensile strength of 1.57 GPa. “The bio-based nanocellulose fibres fabricated here are 8 times stiffer and have strengths higher than natural dragline spider silk fibres,” says Söderberg. “If you are looking for a bio-based material, there is nothing quite like it. And it is also stronger than steel and any other metal or alloy as well as glass fibres and most other synthetic materials.” The artificial cellulose fibres can be woven into a fabric to create materials for various applications. The researchers estimate that the production costs of the new material can compete with those of strong synthetic fabrics. “The new material can in principle be used to create bio-degradable components,” adds Roth.

The study describes a new method that mimics nature’s ability to accumulate cellulose nanofibres into almost perfect macroscale arrangements, like in wood. It opens the way for developing nanofibre material that can be used for larger structures while retaining the nanofibres’ tensile strength and ability to withstand mechanical load. “We can now transform the super performance from the nanoscale to the macroscale,” Söderberg underlines. “This discovery is made possible by understanding and controlling the key fundamental parameters essential for perfect nanostructuring, such as particle size, interactions, alignment, diffusion, network formation and assembly.” The process can also be used to control nanoscale assembly of carbon tubes and other nano-sized fibres.

Here’s a link to and a citation for the paper,

Multiscale Control of Nanocellulose Assembly: Transferring Remarkable Nanoscale Fibril Mechanics to Macroscale Fibers by Nitesh Mittal, Farhan Ansari, Krishne Gowda V, Christophe Brouzet, Pan Chen, Per Tomas Larsson, Stephan V. Roth, Fredrik Lundell, Lars Wågberg, Nicholas A. Kotov, and L. Daniel Söderberg. ACS Nano, Article ASAP DOI: 10.1021/acsnano.8b01084 Publication Date (Web): May 9, 2018

Copyright © 2018 American Chemical Society

This paper is open access and accompanied by this image illustrating the work,

Courtesy: American Chemical Society and the researchers [Note: The bottom two images of cellulose nanofibres, which are constittuents of an artificial cellulose fibre, appear to be from a scanning tunneling microsscope. Credit: Nitesh Mittal, KTH Stockholm

This news has excited interest at General Electric (GE) (its Wikipedia entry), which has highlighted the work in a May 25, 2018 posting (The 5 Coolest Things On Earth This Week) by Tomas Kellner on the GE Reports blog.

Terminology and spelling

I’ll start with spelling since that’s the easier of the two. In some parts of the world it’s spelled ‘fibres’ and in other parts of the world it’s spelled ‘fibers’. When I write the text in my post, it tends to reflect the spelling used in the news/press releases. In other words, I swing in whichever direction the wind is blowing.

For diehards only

As i understand the terminology situation, nanocellulose and cellulose nanomaterials are interchangeable generic terms. Further, cellulose nanofibres (CNF) seems to be another generic term and it encompasses both cellulose nanocrystals (CNC) and cellulose nanofibrils (CNF). Yes, there appear to be two CNFs. Making matters more interesting is the fact that cellulose nanocrystals were originally christened nanocrystalline cellulose (NCC). For anyone who follows the science and technology scene, it becomes obvious that competing terminologies are the order of the day. Eventually the dust settles and naming conventions are resolved. More or less.

Ordinarily I would reference the Nanocellulose Wikipedia entry in my attempts to clarify the issues but it seems that the writers for the entry have not caught up to the current naming convention for cellulose nanocrystals, still referring to the material as nanocrystalline cellulose. This means, I can’t trust the rest of the entry, which has only one CNF (cellulose nanofibres).

I have paid more attention to the NCC/CNC situation and am not as familiar with the CNF situation. Using, NCC/CNC as an example of a terminology issue, I believe it was first developed in Canada and it was Canadian researchers who were pushing their NCC terminology while the international community pushed back with CNC.

In the end, NCC became a brand name, which was trademarked by CelluForce, a Canadian company in the CNC market. From the CelluForce Products page on Cellulose Nanocrystals,

…

CNC are not all made equal. The CNC produced by CelluForce is called CelluForce NCCTM and has specific properties and are especially easy to disperse. CelluForce NCCTM is the base material that CelluForce uses in all its products. This base material can be modified and tailored to suit the specific needs in various applications.

These, days CNC is almost universally used but NCC (not as a trademark) is a term still employed on occasion (and, oddly, the researchers are not necessarily Canadian).

Should anyone have better information about terminology issues, please feel free to comment.

nano tech 2017 being held in Tokyo from February 15-17, 2017

Leave a reply

I found some news about the Alberta technology scene in the programme for Japan’s nano tech 2017 exhibition and conference to be held Feb. 15 – 17, 2017 in Tokyo. First, here’s more about the show in Japan from a Jan. 17, 2017 nano tech 2017 press release on Business Wire (also on Yahoo News),

The nano tech executive committee (chairman: Tomoji Kawai, Specially Appointed Professor, Osaka University) will be holding “nano tech 2017” – one of the world’s largest nanotechnology exhibitions, now in its 16th year – on February 15, 2017, at the Tokyo Big Sight convention center in Japan. 600 organizations (including over 40 first-time exhibitors) from 23 countries and regions are set to exhibit at the event in 1,000 booths, demonstrating revolutionary and cutting edge core technologies spanning such industries as automotive, aerospace, environment/energy, next-generation sensors, cutting-edge medicine, and more. Including attendees at the concurrently held exhibitions, the total number of visitors to the event is expected to exceed 50,000.

The theme of this year’s nano tech exhibition is “Open Nano Collaboration.” By bringing together organizations working in a wide variety of fields, the business matching event aims to promote joint development through cross-field collaboration.

Special Symposium: “Nanotechnology Contributing to the Super Smart Society”

Each year nano tech holds Special Symposium, in which industry specialists from top organizations from Japan and abroad speak about the issues surrounding the latest trends in nanotech. The themes of this year’s Symposium are Life Nanotechnology, Graphene, AI/IoT, Cellulose Nanofibers, and Materials Informatics.

Notable sessions include:

Life Nanotechnology
“Development of microRNA liquid biopsy for early detection of cancer”
Takahiro Ochiya, National Cancer Center Research Institute Division of Molecular and Cellular Medicine, Chief

AI / IoT
“AI Embedded in the Real World”
Hideki Asoh, AIST Deputy Director, Artificial Intelligence Research Center

Cellulose Nanofibers [emphasis mine]
“The Current Trends and Challenges for Industrialization of Nanocellulose”
Satoshi Hirata, Nanocellulose Forum Secretary-General

Materials Informatics
“Perspective of Materials Research”
Hideo Hosono, Tokyo Institute of Technology Professor

View the full list of sessions:
>> http://nanotech2017.icsbizmatch.jp/Presentation/en/Info/List#main_theater

nano tech 2017 Homepage:
>> http://nanotechexpo.jp/

nano tech 2017, the 16th International Nanotechnology Exhibition & Conference
Date: February 15-17, 2017, 10:00-17:00
Venue: Tokyo Big Sight (East Halls 4-6 & Conference Tower)
Organizer: nano tech Executive Committee, JTB Communication Design

As you may have guessed the Alberta information can be found in the .Cellulose Nanofibers session. From the conference/seminar program page; scroll down about 25% of the way to find the Alberta presentation,

Production and Applications Development of Cellulose Nanocrystals (CNC) at InnoTech Alberta

Behzad (Benji) Ahvazi
InnoTech Alberta Team Lead, Cellulose Nanocrystals (CNC)

[ Abstract ]

The production and use of cellulose nanocrystals (CNC) is an emerging technology that has gained considerable interest from a range of industries that are working towards increased use of “green” biobased materials. The construction of one-of-a-kind CNC pilot plant [emphasis mine] at InnoTech Alberta and production of CNC samples represents a critical step for introducing the cellulosic based biomaterials to industrial markets and provides a platform for the development of novel high value and high volume applications. Major key components including feedstock, acid hydrolysis formulation, purification, and drying processes were optimized significantly to reduce the operation cost. Fully characterized CNC samples were provided to a large number of academic and research laboratories including various industries domestically and internationally for applications development.

[ Profile ]

Dr. Ahvazi completed his Bachelor of Science in Honours program at the Department of Chemistry and Biochemistry and graduated with distinction at Concordia University in Montréal, Québec. His Ph.D. program was completed in 1998 at McGill Pulp and Paper Research Centre in the area of macromolecules with solid background in Lignocellulosic, organic wood chemistry as well as pulping and paper technology. After completing his post-doctoral fellowship, he joined FPInnovations formally [formerly?] known as PAPRICAN as a research scientist (R&D) focusing on a number of confidential chemical pulping and bleaching projects. In 2006, he worked at Tembec as a senior research scientist and as a Leader in Alcohol and Lignin (R&D). In April 2009, he held a position as a Research Officer in both National Bioproducts (NBP1 & NBP2) and Industrial Biomaterials Flagship programs at National Research Council Canada (NRC). During his tenure, he had directed and performed innovative R&D activities within both programs on extraction, modification, and characterization of biomass as well as polymer synthesis and formulation for industrial applications. Currently, he is working at InnoTech Alberta as Team Lead for Biomass Conversion and Processing Technologies.

Canada scene update

InnoTech Alberta was until Nov. 1, 2016 known as Alberta Innovates – Technology Futures. Here’s more about InnoTech Alberta from the Alberta Innovates … home page,

Effective November 1, 2016, Alberta Innovates – Technology Futures is one of four corporations now consolidated into Alberta Innovates and a wholly owned subsidiary called InnoTech Alberta.

You will find all the existing programs, services and information offered by InnoTech Alberta on this website. To access the basic research funding and commercialization programs previously offered by Alberta Innovates – Technology Futures, explore here. For more information on Alberta Innovates, visit the new Alberta Innovates website.

As for InnoTech Alberta’s “one-of-a-kind CNC pilot plant,” I’d like to know more about it’s one-of-a-kind status since there are two other CNC production plants in Canada. (Is the status a consequence of regional chauvinism or a writer unfamiliar with the topic?). Getting back to the topic, the largest company (and I believe the first) with a CNC plant was CelluForce, which started as a joint venture between Domtar and FPInnovations and powered with some very heavy investment from the government of Canada. (See my July 16, 2010 posting about the construction of the plant in Quebec and my June 6, 2011 posting about the newly named CelluForce.) Interestingly, CelluForce will have a booth at nano tech 2017 (according to its Jan. 27, 2017 news release) although the company doesn’t seem to have any presentations on the schedule. The other Canadian company is Blue Goose Biorefineries in Saskatchewan. Here’s more about Blue Goose from the company website’s home page,

Blue Goose Biorefineries Inc. (Blue Goose) is pleased to introduce our R3TM process. R3TM technology incorporates green chemistry to fractionate renewable plant biomass into high value products.

Traditionally, separating lignocellulosic biomass required high temperatures, harsh chemicals, and complicated processes. R3TM breaks this costly compromise to yield high quality cellulose, lignin and hemicellulose products.

The robust and environmentally friendly R3TM technology has numerous applications. Our current product focus is cellulose nanocrystals (CNC). Cellulose nanocrystals are “Mother Nature’s Building Blocks” possessing unique properties. These unique properties encourage the design of innovative products from a safe, inherently renewable, sustainable, and carbon neutral resource.

Blue Goose assists companies and research groups in the development of applications for CNC, by offering CNC for sale without Intellectual Property restrictions. [emphasis mine]

Bravo to Blue Goose! Unfortunately, I was not able to determine if the company will be at nano tech 2017.

One final comment, there was some excitement about CNC a while back where I had more than one person contact me asking for information about how to buy CNC. I wasn’t able to be helpful because there was, apparently, an attempt by producers to control sales and limit CNC access to a select few for competitive advantage. Coincidentally or not, CelluForce developed a stockpile which has persisted for some years as I noted in my Aug. 17, 2016 posting (scroll down about 70% of the way) where the company announced amongst other events that it expected deplete its stockpile by mid-2017.

Cellulosic nanomaterials in automobile parts and a CelluForce update

Leave a reply

The race to find applications for cellulosic nanomaterials continues apace. The latest entrant is from Clemson University in South Carolina (US). From a July 27, 2016 news item on Nanowerk,

Trees that are removed during forest restoration projects could find their way into car bumpers and fenders as part of a study led by Srikanth Pilla of Clemson University.

Pilla is collaborating on the study with researchers from the USDA Forest Service’s Forest Products Laboratory in Madison, Wisconsin.

The Madison researchers are converting some of those trees into liquid suspensions of tiny rod-like structures with diameters 20,000 times smaller than the width of a human hair. Pilla is using these tiny structures, known as cellulosic nanomaterials, to develop new composite materials that could be shaped into automotive parts with improved strength.

The auto parts would also be biorenewable, which means they could go to a composting facility instead of a landfill when their time on the road is done. The research could help automakers meet automotive recycling regulations that have been adopted in Europe and could be on the way to the United States.

Pilla, an assistant professor in the Department of Automotive Engineering at Clemson University, wants to use the composite materials he is creating to make bumpers and fenders that will be less likely to distort or break on impact.

“They will absorb the energy and just stay intact,” he said. “You won’t have to replace them because there will be no damage at all. Parts made with current materials might resist one impact. These will resist three or four impacts.”

A July 27, 2016 Clemson University media release, which originated the news item, describes the project and the reason for the support provides an interesting view of the politics behind the science (Note: A link has been removed),

The U.S. Department of the Agriculture’s National Institute of Food and Agriculture is funding the $481,000 research project for five years. Pilla’s research will be based out of the Clemson University International Center for Automotive Research in Greenville, South Carolina.

Craig Clemons, a materials research engineer at the Forest Products Laboratory and co-principal investigator on the project, said that the Forest Service wants to find large-volume uses for cellulosic nanomaterials.

“We find appropriate outlets for all kinds of forest-derived materials,” he said. “In this case, it’s cellulosic nanomaterials. We’re trying to move up the value chain with the cellulosic nanomaterials, creating high-value products out of what could otherwise be low-value wood. We’ll be producing the cellulosic nanomaterials, which are the most fundamental structural elements that you can get out of wood and pulp fibers. We’ll also be lending our more than 25 years of experience in creating composites from plastics and wood-derived materials to the project.”

The research is environmentally friendly from start to finish.

The cellulosic nanomaterials could come from trees that are removed during forest restoration projects. Removing this material from the forests helps prevent large, catastrophic wildfires. Researchers will have no need to cut down healthy trees that could be used for other purposes, Pilla said.

Ted Wegner, assistant director at the Forest Products Laboratory, said, “The use of cellulosic nanomaterials will help meet the needs of people for sustainable, renewable and lightweight products while helping to improve the health and condition of America’s forests. The United States possesses abundant forest resources and the infrastructure to support a large cellulosic nanomaterials industry. Commercialization of cellulosic nanomaterials has the potential to create jobs, especially in rural America.”

One of the technical challenges Pilla and Clemons face in their work is combining the water-friendly cellulosic nanomaterials with the water-unfriendly polymers. They will need to show that the material can be mass produced because automakers need to make thousands of parts.

“We will use supercritical fluid as a plasticizer, allowing the nanoreinforcements to disperse through the polymer,” Pilla said. “We can help develop a conventional technique that will be scalable in the automotive sector.”

Robert Jones, executive vice president for academic affairs and provost at Clemson, congratulated Pilla on the research, which touches on Jones’ area of expertise.

Jones has a bachelor’s in forest management, a master’s in forestry from Clemson and a doctorate in forest ecology from the State University of New York College of Environmental Science and Forestry, Syracuse University.

“The research that Srikanth Pilla is doing with the USDA Forest Service is a creative way of using what might otherwise be a low-value wood product to strengthen automobile parts,” Jones said. “It’s even better that these parts are biorenewable. The research is good for the Earth in more ways than one.”

This research could grow in importance if the United States were to follow the European Union’s lead in setting requirements on how much of a vehicle must be recovered and recycled after it has seen its last mile on the road.

“In the U.S., such legislation is not yet here,” Pilla said. “But it could make its way here, too.”

Pilla is quickly establishing himself as a leading expert in making next-generation automotive parts. He won the 2016 Robert J. Hocken Outstanding Young Manufacturing Engineer Award from the nonprofit student and professional organization SME.

Pilla is nearing the end of the first year of a separate $5.81-million, five-year grant from the Department of Energy. As part of that research, Pilla and his team are developing ultra-lightweight doors expected to help automakers in their race to meet federal fuel economy standards.

Zoran Filipi, chair of Clemson’s automotive engineering, said that Pilla is playing a key role in making Clemson the premiere place for automotive research.

“Dr. Pilla is doing research that helps Clemson and the auto industry stay a step ahead,” Filipi said. “He is anticipating needs automakers will face in the future and seeking solutions that could be put into place very quickly. His research with the USDA Forest Service is another example of that.”

Congratulations also came from Anand Gramopadhye, dean of Clemson’s College of Engineering, Computing and Applied Sciences.

“Dr. Pilla’s work continues to have an impact on automotive engineering, especially in the area of manufacturing,” Gramopadhye said. “His innovations are positioning Clemson, the state, and the nation for strength into the future.”

This search for applications is a worldwide competition. Cellulose is one of the most abundant materials on earth and can be derived from carrots, bananas, pineapples, and more. It just so happens that much of the research in the northern hemisphere focuses on cellulose derived from trees in an attempt to prop up or reinvigorate the failing forest products industry.

In Canada we have three production facilities for cellulosic nanomaterials. There’s a plant in Alberta (I’ve never seen a name for it), CelluForce in Windsor, Québec, and Blue Goose Biorefineries in Saskatchewan. I believe Blue Goose derives their cellulosic *nanomaterials* from trees and other plant materials while the Alberta and CelluForce plants use trees only.

CelluForce Update

CelluForce represents a big investment by the Canadian federal government. The other companies and production facilities have received federal funds but my understanding is that CelluForce has enjoyed significantly more. As well, the company has had a stockpile of cellulose nanocrystals (CNC) that I first mentioned here in an Oct. 3, 2013 post (scroll down about 75% of the way). A June 8, 2016 CelluForce news release provides more information about CelluForce activities and its stockpile,

  •  In the first half of 2016, Cellulose nanocrystals (CNC) shipments to industrial partners have reached their highest level since company inception.
  • Recent application developments in the oil & gas, the electronics and plastics sectors are expected to lead to commercial sales towards year end.
  • New website to enhance understanding of CelluForce NCCTM core properties and scope of performance in industrial applications is launched.

Montreal, Québec – June 8th 2016 – CelluForce, a clean technology company, is seeing growing interest in its innovative green chemistry product called cellulose nanocrystals (CNC) and has recorded, over the first half of 2016, the largest CNC shipment volumes since the company’s inception.

“Over the past year, we have been actively developing several industry-specific applications featuring CelluForce NCCTM, a form of cellulose nanocrystals which is produced in our Windsor plant.   Three of these applications have now reached a high level of technical and commercial maturity and have been proven to provide cost benefits and sustained performance in the oil & gas, electronics and plastics segments,” said Sebastien Corbeil [emphasis mine], President and CEO of CelluForce. “Our product development teams are extremely pleased to see CelluForce NCCTM [nanocrystalline cellulose; this is a trade name for CNC] now being used in full scale trials for final customer acceptance tests”.

With the current shipment volumes forecast, the company expects to deplete its CelluForce NCCTM inventory by mid-2017 [emphasis mine]. The inventory depletion will pave the way for the company to start commercial production of CNC at its Windsor plant next year.

CelluForce has built a strong network of researchers with academic and industrial partners and continues to invest time and resources to develop, refine and expand applications for CNC in key priority industrial markets. Beyond oil & gas, electronics and plastics, some of these markets are adhesives, cement, paints and coatings, as well as personal and healthcare.

Furthermore, as it progressively prepares for commercial production, CelluForce has revamped its digital platform and presence, with the underlying objective of developing a better understanding of its product, applications and its innovative green technology capabilities.  Its new brand image is meant to convey the innovative, versatile and sustainable properties of CNC.

Nice to see that there is sufficient demand that the stockpile can be eliminated soon. In my last piece about CelluForce (a March 30, 2015 post), I noted an interim president, René Goguen. An April 27, 2015 CelluForce news release announced Sebastien Corbeil’s then new appointment as company president.

One final note, nanocrystalline cellulose (NCC) was the generic name coined by Canadian scientists for a specific cellulose nanomaterial. Over time, cellulose nanocrystals (CNC) became the preferred term for the generic material and CelluForce decided to trademark NCC (nanocrystalline cellulose) as their commercial brand name for cellulose nanocrystals.

*Added *nanomaterials* after the adjective, cellulosic, on March 31, 2023.

#BCTECH: being at the Summit (Jan. 18-19, 2016)

Leave a reply

#BCTECH Summit 2016*, a joint event between the province of British Columbia (BC, Canada) and the BC Innovation Council (BCIC), a crown corporation formerly known as the Science Council of British Columbia, launched on Jan. 18, 2016. I have written a preview (Jan. 17, 2016 post) and a commentary on the new #BCTECH strategy (Jan. 19, 2016 posting) announced by British Columbia Premier, Christy Clark, on the opening day (Jan. 18, 2016) of the summit.

I was primarily interested in the trade show/research row/technology showcase aspect of the summit focusing (but not exclusively) on nanotechnology. Here’s what I found,

Nano at the Summit

  • Precision NanoSystems: fabricates equipment which allows researchers to create polymer nanoparticles for delivering medications.

One of the major problems with creating nanoparticles is ensuring a consistent size and rapid production. According to Shell Ip, a Precision NanoSystems field application scientist, their NanoAssemblr Platform has solved the consistency problem and a single microfluidic cartridge can produce 15 ml in two minutes. Cartridges can run in parallel for maximum efficiency when producing nanoparticles in greater quantity.

The NanoAssemblr Platform is in use in laboratories around the world (I think the number is 70) and you can find out more on the company’s About our technology webpage,

The NanoAssemblr™ Platform

The microfluidic approach to particle formulation is at the heart of the NanoAssemblr Platform. This well-controlled process mediates bottom-up self-assembly of nanoparticles with reproducible sizes and low polydispersity. Users can control size by process and composition, and adjust parameters such as mixing ratios, flow rate and lipid composition in order to fine-tune nanoparticle size, encapsulation efficiency and much more. The system technology enables manufacturing scale-up through microfluidic reactor parallelization similar to the arraying of transistors on an integrated chip. Superior design ensures that the platform is fast and easy to use with a software controlled manufacturing process. This usability allows for the simplified transfer of manufacturing protocols between sites, which accelerates development, reduces waste and ultimately saves money. Precision NanoSystems’ flagship product is the NanoAssemblr™ Benchtop Instrument, designed for rapid prototyping of novel nanoparticles. Preparation time on the system is streamlined to approximately one minute, with the ability to complete 30 formulations per day in the hands of any user.

The company is located on property known as the Endowment Lands or, more familiarly, the University of British Columbia (UBC).

A few comments before moving on, being able to standardize the production of medicine-bearing nanoparticles is a tremendous step forward which is going to help scientists dealing with other issues. Despite all the talk in the media about delivering nanoparticles with medication directly to diseased cells, there are transport issues: (1) getting the medicine to the right location/organ and (2) getting the medicine into the cell. My Jan. 12, 2016 posting featured a project with Malaysian scientists and a team at Harvard University who are tackling the transport and other nanomedicine) issues as they relate to the lung. As well, I have a Nov. 26, 2015 posting which explores a controversy about nanoparticles getting past the ‘cell walls’ into the nucleus of the cell.

The next ‘nano’ booths were,

  • 4D Labs located at Simon Fraser University (SFU) was initially hailed as a nanotechnology facility but these days they’re touting themselves as an ‘advanced materials’ facility. Same thing, different branding.

They advertise services including hands-on training for technology companies and academics. There is a nanoimaging facility and nanofabrication facility, amongst others.

I spoke with their operations manager, Nathaniel Sieb who mentioned a few of the local companies that use their facilities. (1) Nanotech Security (featured here most recently in a Dec. 29, 2015 post), an SFU spinoff company, does some of their anticounterfeiting research work at 4D Labs. (2) Switch Materials (a smart window company, electrochromic windows if memory serves) also uses the facilities. It is Neil Branda’s (4D Labs Executive Director) company and I have been waiting impatiently (my May 14, 2010 post was my first one about Switch) for either his or someone else’s electrochromic windows (they could eliminate or reduce the need for air conditioning during the hotter periods and reduce the need for heat in the colder periods) to come to market. Seib tells me, I’ll have to wait longer for Switch. (3) A graduate student was presenting his work at the booth, a handheld diagnostic device that can be attached to a smartphone to transmit data to the cloud. While the first application is for diabetics, there are many other possibilities. Unfortunately, glucose means you need to produce blood for the test when I suggested my preference for saliva the student explained some of the difficulties. Apparently, your saliva changes dynamically and frequently and something as simple as taking a sip of orange juice could result in a false reading. Our conversation (mine, Seib’s and the student’s) also drifted over into the difficulties of bringing products to market. Sadly, we were not able to solve that problem in our 10 minute conversation.

  • FPInnovations is a scientific research centre and network for the forestry sector. They had a display near their booth which was like walking into a peculiar forest (I was charmed). The contrast with the less imaginative approaches all around was striking.

FPInnovation helped to develop cellulose nanocrystals (CNC), then called nanocrystalline cellulose (NCC), and I was hoping to be updated about CNC and about the spinoff company Celluforce. The researcher I spoke to was from Sweden and his specialty was business development. He didn’t know much about CNC in Canada and when I commented on how active Sweden has been its pursuit of a CNC application, he noted Finland has been the most active. The researcher noted that making the new materials being derived from the forest, such as CNC, affordable and easily produced for use in applications that have yet to be developed are all necessities and challenges. He mentioned that cultural changes also need to take place. Canadians are accustomed to slicing away and discarding most of the tree instead of using as much of it as possible. We also need to move beyond the construction and pulp & paper sectors (my Feb. 15, 2012 posting featured nanocellulose research in Sweden where sludge was the base material).

Other interests at the Summit

I visited:

  • “The Wearable Lower Limb Anthropomorphic Exoskeleton (WLLAE) – a lightweight, battery-operated and ergonomic robotic system to help those with mobility issues improve their lives. The exoskeleton features joints and links that correspond to those of a human body and sync with motion. SFU has designed, manufactured and tested a proof-of-concept prototype and the current version can mimic all the motions of hip joints.” The researchers (Siamak Arzanpour and Edward Park) pointed out that the ability to mimic all the motions of the hip is a big difference between their system and others which only allow the leg to move forward or back. They rushed the last couple of months to get this system ready for the Summit. In fact, they received their patent for the system the night before (Jan. 17, 2016) the Summit opened.

It’s the least imposing of the exoskeletons I’ve seen (there’s a description of one of the first successful exoskeletons in a May 20, 2014 posting; if you scroll down to the end you’ll see an update about the device’s unveiling at the 2014 World Cup [soccer/football] in Brazil).

Unfortunately, there aren’t any pictures of WLLAE yet and the proof-of-concept version may differ significantly from the final version. This system could be used to help people regain movement (paralysis/frail seniors) and I believe there’s a possibility it could be used to enhance human performance (soldiers/athletes). The researchers still have some significant hoops to jump before getting to the human clinical trial stage. They need to refine their apparatus, ensure that it can be safely operated, and further develop the interface between human and machine. I believe WLLAE is considered a neuroprosthetic device. While it’s not a fake leg or arm, it enables movement (prosthetic) and it operates on brain waves (neuro). It’s a very exciting area of research, consequently, there’s a lot of international competition. [ETA January 3, 2024: I’m pretty sure I got the neuroprosthetic part wrong]

  • Delightfully, after losing contact for a while, I reestablished it with the folks (Sean Lee, Head External Relations and Jim Hanlon, Chief Administrative Officer) at TRIUMF (Canada’s national laboratory for particle and nuclear physics). It’s a consortium of 19 Canadian research institutions (12 full members and seven associate members).

It’s a little disappointing that TRIUMF wasn’t featured in the opening for the Summit since the institution houses theoretical, experimental, and applied science work. It’s a major BC (and Canada) science and technology success story. My latest post (July 16, 2015) about their work featured researchers from California (US) using the TRIUMF cyclotron for imaging nanoscale materials and, on the more practical side, there’s a Mar. 6, 2015 posting about their breakthrough for producing nuclear material-free medical isotopes. Plus, Maclean’s Magazine ran a Jan. 3, 2016 article by Kate Lunau profiling an ‘art/science’ project that took place at TRIUMF (Note: Links have been removed),

“It’s not every day that most people get to peek inside a world-class particle physics lab, where scientists probe deep mysteries of the universe. In September [2015], Vancouver’s TRIUMF—home to the world’s biggest cyclotron, a type of particle accelerator—opened its doors to professional and amateur photographers, part of an event called Global Physics Photowalk 2015. (Eight labs around the world participated, including CERN [European particle physics laboratory], in Geneva, where the Higgs boson particle was famously discovered.)”

Here’s the local (Vancouver) jury’s pick for the winning image (from the Nov. 4, 2015 posting [Winning Photographs Revealed] by Alexis Fong on the TRIUMF website),

Caption: DESCANT (at TRIUMF) neutron detector array composed of 70 hexagonal detectors Credit: Pamela Joe McFarlane

Caption: DESCANT (at TRIUMF) neutron detector array composed of 70 hexagonal detectors Credit: Pamela Joe McFarlane

With all those hexagons and a spherical shape, the DESCANT looks like a ‘buckyball’ or buckminsterfullerene or C60  to me.

I hope the next Summit features TRIUMF and/or some other endeavours which exemplify, Science, Technology, and Creativity in British Columbia and Canada.

Onto the last booth,

  • MITACS was originally one of the Canadian federal government’s Network Centres for Excellence projects. It was focused on mathematics, networking, and innovation but once the money ran out the organization took a turn. These days, it’s describing itself as (from their About page) “a national, not-for-profit organization that has designed and delivered research and training programs in Canada for 15 years. Working with 60 universities, thousands of companies, and both federal and provincial governments, we build partnerships that support industrial and social innovation in Canada.”Their Jan. 19, 2016 news release (coincidental with the #BCTECH Summit, Jan. 18 – 19, 2016?) features a new report about improving international investment in Canada,”Opportunities to improve Canada’s attractiveness for R&D investment were identified:1.Canada needs to better incentivize R&D by rebalancing direct and indirect support measures

    2.Canada requires a coordinated, client-centric approach to incentivizing R&D

    3.Canada needs to invest in training programs that grow the knowledge economy”

    Oddly, entrepreneurial/corporate/business types never have a problem with government spending when the money is coming to them; it’s only a problem when it’s social services.

    Back to MITACS, one of their more interesting (to me) projects was announced at the 2015 Canadian Science Policy Conference. MITACS has inaugurated a Canadian Science Policy Fellowships programme which in its first year (pilot) will see up up to 10 academics applying their expertise to policy-making while embedded in various federal government agencies. I don’t believe anything similar has occurred here in Canada although, if memory serves, the Brits have a similar programme.

    Finally, I offer kudos to Sherry Zhao, MITACS Business Development Specialist, the only person to ask me how her organization might benefit my business. Admittedly I didn’t talk to a lot of people but it’s striking to me that at an ‘innovation and business’ tech summit, only one person approached me about doing business.  Of course, I’m not a male aged between 25 and 55. So, extra kudos to Sherry Zhao and MITACS.

Christy Clark (Premier of British Columbia), in her opening comments, stated 2800 (they were expecting about 1000) had signed up for the #BCTECH Summit. I haven’t been able to verify that number or get other additional information, e.g., business deals, research breakthroughs, etc. announced at the Summit. Regardless, it was exciting to attend and find out about the latest and greatest on the BC scene.

I wish all the participants great and good luck and look forward to next year’s where perhaps we’ll here about how the province plans to help with the ‘manufacturing middle’ issue. For new products you need to have facilities capable of reproducing your devices at a speed that satisfies your customers; see my Feb. 10, 2014 post featuring a report on this and other similar issues from the US General Accountability Office.

*’BCTECH Summit 2016′ link added Jan. 21, 2016.

Investment in graphene (Grafoid), the Canadian government, and a 2015 federal election

2 Replies

The federal government of Canada is facing an election this year and many analysts believe it will be held in October 2015. Interestingly, there have been a few recent announcements about funding, also referred to as contributions, for technology companies in the provinces of Ontario and Québec. (You need to win at least one of these provinces if you want to enjoy a majority government.) My Cellulose nanocrystals (CNC), also known as nanocrystalline cellulose (NCC), and toxicity; some Celluforce news; anti-petroleum extremists post* on Feb. 19, 2015 includes my observations (scroll down past the toxicity topic) about the government’s ‘clean technology’ promotional efforts and the rebranding of environmentalism into an ‘anti-petroleum’ movement.

This latest announcement about a ‘non-repayable grant’ is to be found in a Feb. 20, 2015 news item on Azonano,

The Hon. Greg Rickford, Minister of Natural Resources and Minister Responsible for Sustainable Development Technology Canada (SDTC) announced today the award of $8.1 million to Grafoid Inc. – Canada’s leading graphene technologies and applications developer – to automate Grafoid’s production of its low-cost, high-purity MesoGraf™ graphene.

“Our government is investing in advanced clean energy technologies that create well-paying jobs and generate economic opportunities. Today’s announcement contributes to economic prosperity and a cleaner environment in Ontario and across Canada,” said Mr. Rickford, who is also the Minister Responsible for Federal Economic Development Initiative for Northern Ontario.

The contribution from SDTC is an $8.1 million non-repayable grant to design and test the automation system for the production of constant quality MesoGraf™. Further, the grant enables the testing of pre-commercial products using MesoGraf™ graphene from the automated system.

The minister announced the funding at a news conference in Toronto attended by Grafoid and five other Canadian non graphene-related technology companies.

Ottawa-based [Ottawa is in the province of Ontario] Grafoid, the developer of a diverse range of renewable energy, industrial, military and consumer applications from its MesoGraf™ materials is the first Canadian graphene technologies developer to partner with the Canadian Government.

A Feb. 20, 2015 Grafoid news release on Marketwired.com, which originated the news item, describes how this makes Canada like other constituencies and gives a bit more detail about the company and its aims,

Canada joins the European Union, the United States, China and South Korea in providing funding assistance to privately-held graphene enterprises.

Grafoid Founding Partner and CEO Gary Economo praised Canada’s decision to stake its claim in the graphene space as the world races toward the commercialization of a potentially disruptive, pan-industrial nanomaterial.

“This is a great day for the Canadian graphene industry and for Grafoid, in particular, because it leads us out of the laboratory and into the automated manufacturing of the world’s new wonder material,” he told the news conference.

“Effectively, today’s $8.1million Federal government funding grant enables us to take a giant leap towards graphene’s broader commercialization,” Mr. Economo said. “It will permit us to increase MesoGraf™ production output from kilograms to tonnes within our global technology centre in Kingston, Ontario.

“For this we are truly appreciative of Canada’s actions in recognizing our science and commercial objectives. In the past three years Grafoid has travelled the globe staking our unique position in the graphene revolution. Today we are gratified to do this going forward with the Government of Canada,” Mr. Economo said.

Grafoid produces MesoGraf™ directly from high-grade graphite ore on a safe, economically scalable, environmentally sustainable basis. Its patent pending one-step process is unique in the industry, producing single layer, bi-layer and tri-layer graphene.

It is then adapted – or functionalized – by Grafoid for use in biomedical, renewable energy storage and production, military, aerospace and automotive, additive materials for 3D printing, water purification, construction, lubricants, solar solutions, coatings, sporting equipment and other sectoral applications.

At one atom thin, graphene is a two-dimensional pure carbon derived from graphite.

It is the strongest material known to science, is barely visible to the naked eye, yet it holds the potential to become a disruptive technology across all industrial sectors and ultimately, for the benefit of humanity.

Grafoid’s Game-Changing Process

Grafoid’s unique graphite ore-to-graphene process produces a material that eliminates cost barriers to graphene’s broad commercialization in a number of industries, some of which include building materials, automotive, aerospace, military, biomedical, renewable energy and sporting equipment.

In order to bring those application developments to market Grafoid’s partners require a scaling up of MesoGraf™ production to supply their needs for pre-production development testing and commercial production, and; the expansion of Grafoid’s research and development.

The automation of bulk MesoGraf™ graphene production is a global first. Uniformity and consistency are critical to the development of mass produced commercial applications.

One of the company’s first-to-market MesoGraf™ developments is in the renewable energy storage and power generation sectors. The market for quick charge long-life batteries is vast, and growing.

Hydro-Quebec – one of the world’s premier patent holders and suppliers of renewable energy technologies – is one of Grafoid’s first long-term sustainable technology development partners. [emphasis mine]

Within six months of development, multiple patents were filed and initial tests of the joint venture’s MesoGraf™ lithium-iron phosphate materials resulted in extreme gains in power performance over conventional batteries.

Grafoid’s corporate goal is not to simply be a graphene supplier but a global partner in commercial application development. With the ability to ramp up graphene output the company’s long-term financial prospects are secured from royalties and licensing fees from jointly developed technologies.

Competitive cost advantages built into an automated MesoGraf™ graphene production regime results in anticipated cost advantages to customers and licensees.

The Hydro-Québec deal with Grafoid was mentioned here in a Nov. 27, 2012 posting which includes this nugget,

There’s also the announcement of a joint venture between Grafoid (a company where, I believe, 40% is owned by Focus Graphite) with the University of Waterloo, from the Apr. 17, 2013 news item on Azonano,

Focus Graphite Inc. on behalf of Grafoid Inc. (“Grafoid”) is pleased to announce the signing of a two-year R&D agreement between Grafoid Inc. and the University of Waterloo to investigate and develop a graphene-based composite for electrochemical energy storage for the automotive and/or portable electronics sectors.

Given the company information included in the news release, there seems to have been a change in the corporate relationship between Grafoid and Focus Graphite. At the very least, Grafoid announcements are now generated by Grafoid itself,

About Grafoid Inc.

Incorporated in late 2011, Grafoid invested in a novel process that transforms raw, unprocessed, high grade graphite ore from its sister company, Focus Graphite to produce single layer, bi-layer and tri-layer MesoGraf™ graphene.

Today, Grafoid, a private company, sits as Canada’s innovation leader and standard-bearer in the global graphene technology space.

The company’s diverse commercial application developments include more than 15 global corporate partnerships – including Fortune 500 companies.

With 17 active projects under development with 11 universities and laboratories, and; some 64 patent applications filed or in development, Grafoid’s business goes beyond scientific R&D.

Grafoid’s Canadian-developed technologies are exported globally.

During the last three years Grafoid has experienced exponential growth as a global enterprise through joint-venture partnerships with Hydro-Quebec, Japan’s Mitsui & Company and other multinational corporations in the United States and Europe.

Grafoid’s wholly-owned subsidiaries Alcereco of Kingston, Ontario and Braille Battery, of Sarasota, Florida extend the company’s capabilities into graphene related material science and nano-engineering.

Braille is a world leader in ultra lightweight Lithium-ion high performance battery production and is a supplier to Formula 1, NASCAR and IndyCar racing vehicles.

The sister company, Focus Graphite also based in Ottawa, which provides Grafoid’s graphite flakes, owns a deposit in the northeastern part of Québec. (You can read more about graphite deposits and mines in my Feb. 20, 2015 post, NanoXplore: graphene and graphite in Québec (Canada).

Of course, this flurry of announcements may point to a Spring 2015 election.

*’posted’ changed to ‘post’ on Oct. 26, 2015.