Tag Archives: crude oil

Turning asphaltene into graphene

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Asphaltene (or asphaltenes are) is waste material that can be turned into graphene according to scientists at Rice University (Texas, US), from a November 18, 2022 news item on ScienceDaily,

Asphaltenes, a byproduct of crude oil production, are a waste material with potential. Rice University scientists are determined to find it by converting the carbon-rich resource into useful graphene.

Muhammad Rahman, an assistant research professor of materials science and nanoengineering, is employing Rice’s unique flash Joule heating process to convert asphaltenes instantly into turbostratic (loosely aligned) graphene and mix it into composites for thermal, anti-corrosion and 3D-printing applications.

The process makes good use of material otherwise burned for reuse as fuel or discarded into tailing ponds and landfills. Using at least some of the world’s reserve of more than 1 trillion barrels of asphaltene as a feedstock for graphene would be good for the environment as well.

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A November 17, 2022 Rice University news release (also on EurekAlert), which originated the news item, expands on this exciting news, Note: Links have been removed,

“Asphaltene is a big headache for the oil industry, and I think there will be a lot of interest in this,” said Rahman, who characterized the process as both a scalable and sustainable way to reduce carbon emissions from burning asphaltene.

Rahman is a lead corresponding author of the paper in Science Advances co-led by Rice chemist James Tour, whose lab developed flash Joule heating, materials scientist Pulickel Ajayan and Md Golam Kibria, an assistant professor of chemical and petroleum engineering at the University of Calgary, Canada.

Asphaltenes are 70% to 80% carbon already. The Rice lab combines it with about 20% of carbon black to add conductivity and flashes it with a jolt of electricity, turning it into graphene in less than a second. Other elements in the feedstock, including hydrogen, nitrogen, oxygen and sulfur, are vented away as gases.

“We try to keep the carbon black content as low as possible because we want to maximize the utilization of asphaltene,” Rahman said.

“The government has been putting pressure on the petroleum industries to take care of this,” said Rice graduate student and co-lead author M.A.S.R. Saadi. “There are billions of barrels of asphaltene available, so we began working on this project primarily to see if we could make carbon fiber. That led us to think maybe we should try making graphene with flash Joule heating.”

Assured that Tour’s process worked as well on asphaltene as it did on various other feedstocks, including plastic, electronic waste, tires, coal fly ash and even car parts, the researchers set about making things with their graphene. 

Saadi, who works with Rahman and Ajayan, mixed the graphene into composites, and then into polymer inks bound for 3D printers. “We’ve optimized the ink rheology to show that it is printable,” he said, noting the inks have no more than 10% of graphene mixed in. Mechanical testing of printed objects is forthcoming, he said.

Rice graduate student Paul Advincula, a member of the Tour lab, is co-lead author of the paper. Co-authors are Rice graduate students Md Shajedul Hoque Thakur, Ali Khater, Jacob Beckham and Minghe Lou, undergraduate Aasha Zinke and postdoctoral researcher Soumyabrata Roy; research fellow Shabab Saad, alumnus Ali Shayesteh Zeraati, graduate student Shariful Kibria Nabil and postdoctoral associate Md Abdullah Al Bari of the University of Calgary; graduate student Sravani Bheemasetti and Venkataramana Gadhamshetty, an associate professor, at the South Dakota School of Mines and Technology and its 2D Materials of Biofilm Engineering Science and Technology Center; and research assistant Yiwen Zheng and Aniruddh Vashisth, an assistant professor of mechanical engineering, of the University of Washington.

The research was funded by the Alberta Innovates for Carbon Fiber Grand Challenge programs, the Air Force Office of Scientific Research (FA9550-19-1-0296), the U.S. Army Corps of Engineers (W912HZ-21-2-0050) and the National Science Foundation (1849206, 1920954).  

Here’s a link to and a citation for the paper,

Sustainable valorization of asphaltenes via flash joule heating by M.A.S.R. Saadi, Paul A. Advincula, Md Shajedul Hoque Thakur, Ali Zein Khater, Shabab Saad, Ali Shayesteh Zeraati, Shariful Kibria Nabil, Aasha Zinke, Soumyabrata Roy, Minghe Lou, Sravani N. Bheemasetti, Md Abdullah Al Bari, Yiwen Zheng, Jacob L. Beckham, Venkataramana Gadhamshetty, Aniruddh Vashisth, Md Golam Kibria, James M. Tour, Pulickel M. Ajayan, and Muhammad M. Rahman. Science Advances 18 Nov 2022 Vol 8, Issue 46 DOI: 10.1126/sciadv.add3555

This paper is open access.

Would you like to invest in the Argonne National Laboratory’s reusable oil spill sponge?

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A March 7, 2017 news item on phys.org describes some of the US Argonne National Laboratory’s research into oil spill cleanup technology,

When the Deepwater Horizon drilling pipe blew out seven years ago, beginning the worst oil spill [BP oil spill in the Gulf of Mexico] in U.S. history, those in charge of the recovery discovered a new wrinkle: the millions of gallons of oil bubbling from the sea floor weren’t all collecting on the surface where it could be skimmed or burned. Some of it was forming a plume and drifting through the ocean under the surface.

Now, scientists at the U.S. Department of Energy’s (DOE) Argonne National Laboratory have invented a new foam, called Oleo Sponge, that addresses this problem. The material not only easily adsorbs oil from water, but is also reusable and can pull dispersed oil from the entire water column—not just the surface.

A March 6, 2017 Argonne National Laboratory news release (also on EurekAlert) by Louise Lerner, which originated the news item, provides more information about the work,

“The Oleo Sponge offers a set of possibilities that, as far as we know, are unprecedented,” said co-inventor Seth Darling, a scientist with Argonne’s Center for Nanoscale Materials and a fellow of the University of Chicago’s Institute for Molecular Engineering.

We already have a library of molecules that can grab oil, but the problem is how to get them into a useful structure and bind them there permanently.

The scientists started out with common polyurethane foam, used in everything from furniture cushions to home insulation. This foam has lots of nooks and crannies, like an English muffin, which could provide ample surface area to grab oil; but they needed to give the foam a new surface chemistry in order to firmly attach the oil-loving molecules.

Previously, Darling and fellow Argonne chemist Jeff Elam had developed a technique called sequential infiltration synthesis, or SIS, which can be used to infuse hard metal oxide atoms within complicated nanostructures.

After some trial and error, they found a way to adapt the technique to grow an extremely thin layer of metal oxide “primer” near the foam’s interior surfaces. This serves as the perfect glue for attaching the oil-loving molecules, which are deposited in a second step; they hold onto the metal oxide layer with one end and reach out to grab oil molecules with the other.

The result is Oleo Sponge, a block of foam that easily adsorbs oil from the water. The material, which looks a bit like an outdoor seat cushion, can be wrung out to be reused—and the oil itself recovered.

Oleo Sponge

At tests at a giant seawater tank in New Jersey called Ohmsett, the National Oil Spill Response Research & Renewable Energy Test Facility, the Oleo Sponge successfully collected diesel and crude oil from both below and on the water surface.

“The material is extremely sturdy. We’ve run dozens to hundreds of tests, wringing it out each time, and we have yet to see it break down at all,” Darling said.

Oleo Sponge could potentially also be used routinely to clean harbors and ports, where diesel and oil tend to accumulate from ship traffic, said John Harvey, a business development executive with Argonne’s Technology Development and Commercialization division.

Elam, Darling and the rest of the team are continuing to develop the technology.

“The technique offers enormous flexibility, and can be adapted to other types of cleanup besides oil in seawater. You could attach a different molecule to grab any specific substance you need,” Elam said.

The team is actively looking to commercialize [emphasis mine] the material, Harvey said; those interested in licensing the technology or collaborating with the laboratory on further development may contact partners@anl.gov.

Here’s a link to and a citation for the paper,

Advanced oil sorbents using sequential infiltration synthesis by Edward Barry, Anil U. Mane, Joseph A. Libera, Jeffrey W. Elam, and Seth B. Darling. J. Mater. Chem. A, 2017,5, 2929-2935 DOI: 10.1039/C6TA09014A First published online 11 Jan 2017

This paper is behind a paywall.

The two most recent posts here featuring oil spill technology are my Nov. 3, 2016 piece titled: Oil spill cleanup nanotechnology-enabled solution from A*STAR and my Sept. 15, 2016 piece titled: Canada’s Ingenuity Lab receives a $1.7M grant to develop oil recovery system for oil spills. I hope that one of these days someone manages to commercialize at least one of the new oil spill technologies. It seems that there hasn’t been much progress since the BP (Deepwater Horizon) oil spill. If someone has better information than I do about the current state of oil spill cleanup technologies, please do leave a comment.

Oily nanodiamonds

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Nanodiamonds if successfully extracted from oil could be used for imaging and communications and the world’s leading program for extracting nanodiamonds (also known as diamondoids) is in California (US). From a May 12, 2016 news item on Nanowerk,

Stanford and SLAC National Accelerator Laboratory jointly run the world’s leading program for isolating and studying diamondoids — the tiniest possible specks of diamond. Found naturally in petroleum fluids, these interlocking carbon cages weigh less than a billionth of a billionth of a carat (a carat weighs about the same as 12 grains of rice); the smallest ones contain just 10 atoms.

Over the past decade, a team led by two Stanford-SLAC faculty members — Nick Melosh, an associate professor of materials science and engineering and of photon science, and Zhi-Xun Shen, a professor of photon science and of physics and applied physics – has found potential roles for diamondoids in improving electron microscope images, assembling materials and printing circuits on computer chips. The team’s work takes place within SIMES, the Stanford Institute for Materials and Energy Sciences, which is run jointly with SLAC.

Close-up of purified diamondoids on a lab bench. Too small to see with the naked eye, diamondoids are visible only when they clump together in fine, sugar-like crystals like these. Photo: Christopher Smith, SLAC National Accelerator Laboratory

Close-up of purified diamondoids on a lab bench. Too small to see with the naked eye, diamondoids are visible only when they clump together in fine, sugar-like crystals like these. Photo: Christopher Smith, SLAC National Accelerator Laboratory

A March 31, 2016 Stanford University news release by Glennda Chui, which originated the news item, describes the work in more detail,

Before they can do that [use nanodiamonds in imaging and other applications], though, just getting the diamondoids is a technical feat. It starts at the nearby Chevron refinery in Richmond, California, with a railroad tank car full of crude oil from the Gulf of Mexico. “We analyzed more than a thousand oils from around the world to see which had the highest concentrations of diamondoids,” says Jeremy Dahl, who developed key diamondoid isolation techniques with fellow Chevron researcher Robert Carlson before both came to Stanford — Dahl as a physical science research associate and Carlson as a visiting scientist.

The original isolation steps were carried out at the Chevron refinery, where the selected crudes were boiled in huge pots to concentrate the diamondoids. Some of the residue from that work came to a SLAC lab, where small batches are repeatedly boiled to evaporate and isolate molecules of specific weights. These fluids are then forced at high pressure through sophisticated filtration systems to separate out diamondoids of different sizes and shapes, each of which has different properties.

The diamondoids themselves are invisible to the eye; the only reason we can see them is that they clump together in fine, sugar-like crystals. “If you had a spoonful,” Dahl says, holding a few in his palm, “you could give 100 billion of them to every person on Earth and still have some left over.”

Recently, the team started using diamondoids to seed the growth of flawless, nano-sized diamonds in a lab at Stanford. By introducing other elements, such as silicon or nickel, during the growing process, they hope to make nanodiamonds with precisely tailored flaws that can produce single photons of light for next-generation optical communications and biological imaging.

Early results show that the quality of optical materials grown from diamondoid seeds is consistently high, says Stanford’s Jelena Vuckovic, a professor of electrical engineering who is leading this part of the research with Steven Chu, professor of physics and of molecular and cellular physiology.

“Developing a reliable way of growing the nanodiamonds is critical,” says Vuckovic, who is also a member of Stanford Bio-X. “And it’s really great to have that source and the grower right here at Stanford. Our collaborators grow the material, we characterize it and we give them feedback right away. They can change whatever we want them to change.”