Tag Archives: electronic textiles

Yarns that harvest and generate energy

The researchers involved in this work are confident enough about their prospects that they will be  patenting their research into yarns. From an August 25, 2017 news item on Nanowerk,

An international research team led by scientists at The University of Texas at Dallas and Hanyang University in South Korea has developed high-tech yarns that generate electricity when they are stretched or twisted.

In a study published in the Aug. 25 [2017] issue of the journal Science (“Harvesting electrical energy from carbon nanotube yarn twist”), researchers describe “twistron” yarns and their possible applications, such as harvesting energy from the motion of ocean waves or from temperature fluctuations. When sewn into a shirt, these yarns served as a self-powered breathing monitor.

“The easiest way to think of twistron harvesters is, you have a piece of yarn, you stretch it, and out comes electricity,” said Dr. Carter Haines, associate research professor in the Alan G. MacDiarmid NanoTech Institute at UT Dallas and co-lead author of the article. The article also includes researchers from South Korea, Virginia Tech, Wright-Patterson Air Force Base and China.

An August 25, 2017 University of Texas at Dallas news release, which originated the news item, expands on the theme,

Yarns Based on Nanotechnology

The yarns are constructed from carbon nanotubes, which are hollow cylinders of carbon 10,000 times smaller in diameter than a human hair. The researchers first twist-spun the nanotubes into high-strength, lightweight yarns. To make the yarns highly elastic, they introduced so much twist that the yarns coiled like an over-twisted rubber band.

In order to generate electricity, the yarns must be either submerged in or coated with an ionically conducting material, or electrolyte, which can be as simple as a mixture of ordinary table salt and water.

“Fundamentally, these yarns are supercapacitors,” said Dr. Na Li, a research scientist at the NanoTech Institute and co-lead author of the study. “In a normal capacitor, you use energy — like from a battery — to add charges to the capacitor. But in our case, when you insert the carbon nanotube yarn into an electrolyte bath, the yarns are charged by the electrolyte itself. No external battery, or voltage, is needed.”

When a harvester yarn is twisted or stretched, the volume of the carbon nanotube yarn decreases, bringing the electric charges on the yarn closer together and increasing their energy, Haines said. This increases the voltage associated with the charge stored in the yarn, enabling the harvesting of electricity.

Stretching the coiled twistron yarns 30 times a second generated 250 watts per kilogram of peak electrical power when normalized to the harvester’s weight, said Dr. Ray Baughman, director of the NanoTech Institute and a corresponding author of the study.

“Although numerous alternative harvesters have been investigated for many decades, no other reported harvester provides such high electrical power or energy output per cycle as ours for stretching rates between a few cycles per second and 600 cycles per second.”

Lab Tests Show Potential Applications

In the lab, the researchers showed that a twistron yarn weighing less than a housefly could power a small LED, which lit up each time the yarn was stretched.

To show that twistrons can harvest waste thermal energy from the environment, Li connected a twistron yarn to a polymer artificial muscle that contracts and expands when heated and cooled. The twistron harvester converted the mechanical energy generated by the polymer muscle to electrical energy.

“There is a lot of interest in using waste energy to power the Internet of Things, such as arrays of distributed sensors,” Li said. “Twistron technology might be exploited for such applications where changing batteries is impractical.”

The researchers also sewed twistron harvesters into a shirt. Normal breathing stretched the yarn and generated an electrical signal, demonstrating its potential as a self-powered respiration sensor.

“Electronic textiles are of major commercial interest, but how are you going to power them?” Baughman said. “Harvesting electrical energy from human motion is one strategy for eliminating the need for batteries. Our yarns produced over a hundred times higher electrical power per weight when stretched compared to other weavable fibers reported in the literature.”

Electricity from Ocean Waves

“In the lab we showed that our energy harvesters worked using a solution of table salt as the electrolyte,” said Baughman, who holds the Robert A. Welch Distinguished Chair in Chemistry in the School of Natural Sciences and Mathematics. “But we wanted to show that they would also work in ocean water, which is chemically more complex.”

In a proof-of-concept demonstration, co-lead author Dr. Shi Hyeong Kim, a postdoctoral researcher at the NanoTech Institute, waded into the frigid surf off the east coast of South Korea to deploy a coiled twistron in the sea. He attached a 10 centimeter-long yarn, weighing only 1 milligram (about the weight of a mosquito), between a balloon and a sinker that rested on the seabed.

Every time an ocean wave arrived, the balloon would rise, stretching the yarn up to 25 percent, thereby generating measured electricity.

Even though the investigators used very small amounts of twistron yarn in the current study, they have shown that harvester performance is scalable, both by increasing twistron diameter and by operating many yarns in parallel.

“If our twistron harvesters could be made less expensively, they might ultimately be able to harvest the enormous amount of energy available from ocean waves,” Baughman said. “However, at present these harvesters are most suitable for powering sensors and sensor communications. Based on demonstrated average power output, just 31 milligrams of carbon nanotube yarn harvester could provide the electrical energy needed to transmit a 2-kilobyte packet of data over a 100-meter radius every 10 seconds for the Internet of Things.”

Researchers from the UT Dallas Erik Jonsson School of Engineering and Computer Science and Lintec of America’s Nano-Science & Technology Center also participated in the study.

The investigators have filed a patent on the technology.

In the U.S., the research was funded by the Air Force, the Air Force Office of Scientific Research, NASA, the Office of Naval Research and the Robert A. Welch Foundation. In Korea, the research was supported by the Korea-U.S. Air Force Cooperation Program and the Creative Research Initiative Center for Self-powered Actuation of the National Research Foundation and the Ministry of Science.

Here’s a link to and a citation for the paper,

Harvesting electrical energy from carbon nanotube yarn twist by Shi Hyeong Kim, Carter S. Haines, Na Li, Keon Jung Kim, Tae Jin Mun, Changsoon Choi, Jiangtao Di, Young Jun Oh, Juan Pablo Oviedo, Julia Bykova, Shaoli Fang, Nan Jiang, Zunfeng Liu, Run Wang, Prashant Kumar, Rui Qiao, Shashank Priya, Kyeongjae Cho, Moon Kim, Matthew Steven Lucas, Lawrence F. Drummy, Benji Maruyama, Dong Youn Lee, Xavier Lepró, Enlai Gao, Dawood Albarq, Raquel Ovalle-Robles, Seon Jeong Kim, Ray H. Baughman. Science 25 Aug 2017: Vol. 357, Issue 6353, pp. 773-778 DOI: 10.1126/science.aam8771

This paper is behind a paywall.

Dexter Johnson in an Aug. 25, 2017 posting on his Nanoclast blog (on the IEEE [Institute of Electrical and Electronics Engineers] website) delves further into the research,

“Basically what’s happening is when we stretch the yarn, we’re getting a change in capacitance of the yarn. It’s that change that allows us to get energy out,” explains Carter Haines, associate research professor at UT Dallas and co-lead author of the paper describing the research, in an interview with IEEE Spectrum.

This makes it similar in many ways to other types of energy harvesters. For instance, in other research, it has been demonstrated—with sheets of rubber with coated electrodes on both sides—that you can increase the capacitance of a material when you stretch it and it becomes thinner. As a result, if you have charge on that capacitor, you can change the voltage associated with that charge.

“We’re more or less exploiting the same effect but what we’re doing differently is we’re using an electric chemical cell to do this,” says Haines. “So we’re not changing double layer capacitance in normal parallel plate capacitors. But we’re actually changing the electric chemical capacitance on the surface of a super capacitor yarn.”

While there are other capacitance-based energy harvesters, those other devices require extremely high voltages to work because they’re using parallel plate capacitors, according to Haines.

Dexter asks good questions and his post is very informative.

Shape memory in a supercapacitor fibre for ‘smart’ textiles (wearable tech: 1 of 3)

Wearable technology seems to be quite trendy for a grouping not usually seen: consumers, fashion designers, medical personnel, manufacturers, and scientists.

The first in this informal series concerns a fibre with memory shape. From a Nov. 19, 2015 news item on Nanowerk (Note: A link has been removed),

Wearing your mobile phone display on your jacket sleeve or an EKG probe in your sports kit are not off in some distant imagined future. Wearable “electronic textiles” are on the way. In the journal Angewandte Chemie (“A Shape-Memory Supercapacitor Fiber”), Chinese researchers have now introduced a new type of fiber-shaped supercapacitor for energy-storage textiles. Thanks to their shape memory, these textiles could potentially adapt to different body types: shapes formed by stretching and bending remain “frozen”, but can be returned to their original form or reshaped as desired.

A Nov. 19, 2015 Wiley Publishers press release, which originated the news item, provides context and detail about the work,

Any electronic components designed to be integrated into textiles must be stretchable and bendable. This is also true of the supercapacitors that are frequently used for data preservation in static storage systems (SRAM). SRAM is a type of storage that holds a small amount of data that is rapidly retrievable. It is often used for caches in processors or local storage on chips in devices whose data must be stored for long periods without a constant power supply. Some time ago, a team headed by Huisheng Peng at Fudan University developed stretchable, pliable fiber-shaped supercapacitors for integration into electronic textiles. Peng and his co-workers have now made further progress: supercapacitor fibers with shape memory.

Any electronic components designed to be integrated into textiles must be stretchable and bendable. This is also true of the supercapacitors that are frequently used for data preservation in static storage systems (SRAM). SRAM is a type of storage that holds a small amount of data that is rapidly retrievable. It is often used for caches in processors or local storage on chips in devices whose data must be stored for long periods without a constant power supply.
Some time ago, a team headed by Huisheng Peng at Fudan University developed stretchable, pliable fiber-shaped supercapacitors for integration into electronic textiles. Peng and his co-workers have now made further progress: supercapacitor fibers with shape memory.

The fibers are made using a core of polyurethane fiber with shape memory. This fiber is wrapped with a thin layer of parallel carbon nanotubes like a sheet of paper. This is followed by a coating of electrolyte gel, a second sheet of carbon nanotubes, and a final layer of electrolyte gel. The two layers of carbon nanotubes act as electrodes for the supercapacitor. Above a certain temperature, the fibers produced in this process can be bent as desired and stretched to twice their original length. The new shape can be “frozen” by cooling. Reheating allows the fibers to return to their original shape and size, after which they can be reshaped again. The electrochemical performance is fully maintained through all shape changes.

Weaving the fibers into tissues results in “smart” textiles that could be tailored to fit the bodies of different people. This could be used to make precisely fitted but reusable electronic monitoring systems for patients in hospitals, for example. The perfect fit should render them both more comfortable and more reliable.

Here’s a link to and a citation for the paper,

A Shape-Memory Supercapacitor Fiber by Jue Deng, Ye Zhang, Yang Zhao, Peining Chen, Dr. Xunliang Cheng, & Prof. Dr. Huisheng Peng. Angewandte Chemie International Edition  DOI: 10.1002/anie.201508293  First published: 3 November 2015

This paper is behind a paywall.