Tag Archives: Philipp R. Stoessel

Slaughterhouse yarn (scientists looking for business investment)

Not everyone is going to feel comfortable with the idea of using gelatine to create fibres for yarn. Nonetheless, here’s a July 29, 2015 ETH Zurich (Swiss Federal Institute of Technology in Zurich, [Eidgenössische Technische Hochschule Zürich]) press release (also on EurekAlert) describes the research (a plea for business investment follows),

Some 70 million tonnes of fibres are traded worldwide every year. Man-made fibres manufactured from products of petroleum or natural gas account for almost two-thirds of this total. The most commonly used natural fibres are wool and cotton, but they have lost ground against synthetic fibres.

Despite their environmental friendliness, fibres made of biopolymers from plant or animal origin remain very much a niche product. At the end of the 19th century, there were already attempts to refine proteins into textiles. For example, a patent for textiles made of gelatine was filed in 1894. After the Second World War, however, the emerging synthetic fibres drove biological protein fibres swiftly and thoroughly from the market.

Over the past few years, there has been increased demand for natural fibres produced from renewable resources using environmentally friendly methods. Wool fibre in particular has experienced a renaissance in performance sportswear made of merino wool. And a few years ago, a young entrepreneur in Germany started making high-quality textiles from the milk protein casein.

New use for waste product

Now Philipp Stössel, a 28-year-old PhD student in Professor Wendelin Stark’s Functional Materials Laboratory (FML), is presenting a new method for obtaining high-quality fibres from gelatine. The method was developed in cooperation with the Advanced Fibers Laboratory at Empa St. Gallen. Stössel was able to spin the fibres into a yarn from which textiles can be manufactured.

Gelatine consists chiefly of collagen, a main component of skin, bone and tendons. Large quantities of collagen are found in slaughterhouse waste and can be easily made into gelatine. For these reasons, Stark and Stössel decided to use this biomaterial for their experiments.

Coincidence helps provide a solution

In his experiments, Stössel noticed that when he added an organic solvent (isopropyl) to a heated, aqueous gelatine solution, the protein precipitated at the bottom of the vessel. He removed the formless mass using a pipette and was able to effortlessly press an elastic, endless thread from it. This was the starting point for his unusual research work.

As part of his dissertation, Stössel developed and refined the method, which he has just recently presented in an article for the journal Biomacromolecules.

The refined method replaces the pipette with several syringe drivers in a parallel arrangement. Using an even application of pressure, the syringes push out fine endless filaments, which are guided over two Teflon-coated rolls. The rolls are kept constantly moist in an ethanol bath; this prevents the filaments from sticking together and allows them to harden quickly before they are rolled onto a conveyor belt. Using the spinning machine he developed, Stössel was able to produce 200 metres of filaments a minute. He then twisted around 1,000 individual filaments into a yarn with a hand spindle and had a glove knitted from the yarn as a showpiece.

Attractive luster

Extremely fine, the individual fibres have a diameter of only 25 micrometres, roughly half the thickness of a human hair. With his first laboratory spinning machines, the fibre thickness was 100 micrometres, Stössel recalls. That was too thick for yarn production.

Whereas natural wool fibres have tiny scales, the surface of the gelatine fibres is smooth. “As a result, they have an attractive luster,” Stössel says. Moreover, the interior of the fibres is filled with cavities, as shown by the researchers’ electron microscope images. This might also be the reason for the gelatine yarn’s good insulation, which Stössel was able to measure in comparison with a glove made of merino wool.

Water-resistant fibres

Gelatine’s major drawback is that it its water-solubility. Stössel had to greatly improve the water resistance of the gelatine yarn through various chemical processing stages. First he treated the glove with an epoxy in order to bond the gelatine components more firmly together. Next, he treated the material with formaldehyde so that it would harden better. Finally, he impregnated the yarn with lanolin, a natural wool grease, to make it supple.

As he completes his dissertation over the coming months, Stössel will research how to make the gelatine fibres even more water-resistant. Sheep’s wool is still superior to the gelatine yarn in this respect. However, Stössel is convinced that he is very close to his ultimate goal: making a biopolymer fibre from a waste product.

It’s been a few months since I’ve seen one of these pleas for commercial interest/partnership (from the press release),

Three years ago, the researchers applied for a patent on their invention. Stössel explains that they have reached the point where their capacity in the laboratory is at its limit, but commercial production will only be possible if they can find partners and funding.

Here’s a link to and a citation for the researchers’ latest published paper (there are also two previous paper listed in the press release),

Porous, Water-Resistant Multifilament Yarn Spun from Gelatin by Philipp R. Stoessel, Urs Krebs, Rudolf Hufenus, Marcel Halbeisen, Martin Zeltner, Robert N. Grass, and Wendelin J. Stark. Biomacromolecules, 2015, 16 (7), pp 1997–2005 DOI: 10.1021/acs.biomac.5b00424 Publication Date (Web): June 2, 2015

Copyright © 2015 American Chemical Society

This paper is behind a paywall.

ATMs (automated teller machines) fend off attackers with biomimicry and nanoparticles

Attack an ATM (automated teller machine) and you will be in peril one day soon, if Swiss researchers at ETH Zurich (Swiss Federal Institute of Technology in Zurich) have their way. An April 11, 2014 news item on Nanowerk describes the inspiration,

Hot foam may soon send criminals running if they damage [an] ATM. ETH researchers have developed a special film that triggers an intense reaction when destroyed. The idea originates from a beetle that uses a gas explosion to fend off attackers.

An April 11, 2014 ETH Zurich news release (also on EurekAlert), which originated the news, item, provides more details about the insect inspiring this new approach to protecting ATMs and information about the increase of ATM attacks,

Its head and pronotum are usually rusty red, and its abdomen blue or shiny green: the bombardier beetle is approximately one centimetre long and common to Central Europe. At first glance, it appears harmless, but it possesses what is surely the most aggressive chemical defence system in nature. When threatened, the bombardier beetle releases a caustic spray, accompanied by a popping sound. This spray can kill ants or scare off frogs. The beetle produces the explosive agent itself when needed. Two separately stored chemicals are mixed in a reaction chamber in the beetle’s abdomen. An explosion is triggered with the help of catalytic enzymes.

“When you see how elegantly nature solves problems, you realise how deadlocked the world of technology often is,” says Wendelin Jan Stark, a professor from the ETH Department of Chemistry and Applied Biosciences. He and his team therefore looked to the bombardier beetle for inspiration and developed a chemical defence mechanism designed to prevent vandalism – a self-defending surface composed of several sandwich-like layers of plastic. If the surface is damaged, hot foam is sprayed in the face of the attacker. This technology could be used to prevent vandalism or protect valuable goods. “This could be used anywhere you find things that shouldn’t be touched,” said Stark. In agriculture and forestry, for example, it could be used to keep animals from gnawing on trees.

The newly developed film may be particularly well suited to protecting ATMs or cash transports, write the researchers in their paper published in the Journal of Materials Chemistry A. In ATMs, banknotes are kept in cash boxes, which are exchanged regularly. The Edinburgh-based European ATM Security Team reports that the number of attacks on ATMs has increased in recent years. During the first half of 2013, more than 1,000 attacks on ATMs took place in Europe, resulting in losses of EUR 10 million.

While protective devices that can spray robbers and banknotes already exist, these are mechanical systems, explains Stark. “A small motor is set in motion when triggered by a signal from a sensor. This requires electricity, is prone to malfunctions and is expensive.” The objective of his research group is to replace complicated control systems with cleverly designed materials.

More technical information about the films and about an earlier project applying a similar technology to seeds is offered in the news release,

The researchers use plastic films with a honeycomb structure for their self-defending surface. The hollow spaces are filled with one of two chemicals: hydrogen peroxide or manganese dioxide. The two separate films are then stuck on top of each another. A layer of clear lacquer separates the two films filled with the different chemicals. When subjected to an impact, the interlayer is destroyed, causing the hydrogen peroxide and manganese dioxide to mix. This triggers a violent reaction that produces water vapour, oxygen and heat. Whereas enzymes act as catalysts in the bombardier beetle, manganese dioxide has proven to be a less expensive alternative for performing this function in the lab.

The researchers report that the product of the reaction in the film is more of a foam than a spray when compared to the beetle, as can be seen in slow motion video footage. Infrared images show that the temperature of the foam reaches 80 degrees. Just as in nature, very little mechanical energy is required in the laboratory to release a much greater amount of chemical energy – quite similar to a fuse or an electrically ignited combustion cycle in an engine.

To protect the cash boxes, the researchers prepare the film by adding manganese dioxide. They then add a dye along with DNA enveloped in nanoparticles. If the film is destroyed, both the foam and the dye are released, thereby rendering the cash useless. The DNA nanoparticles that are also released mark the banknotes so that their path can be traced. Laboratory experiments with 5 euro banknotes have shown that the method is effective. The researchers write that the costs are also reasonable and expect one square meter of film to cost approximately USD 40.

In a similar earlier project, ETH researchers developed a multi-layer protective envelope for seed that normally undergoes complex chemical treatment. Researchers emulated the protective mechanism of peaches and other fruit, which releases toxic hydrogen cyanide to keep the kernels from being eaten. Wheat seeds are coated with substances that also form hydrocyanic acid when they react. However, the base substances are separated from each other in different layers and react only when the seeds are bitten by a herbivore. Stark describes the successful research method as “imitating nature and realising simple ideas with high-tech methods.”

Here are links to and citations for both research papers (ATM & seeds),

Self-defending anti-vandalism surfaces based on mechanically triggered mixing of reactants in polymer foils by Jonas G. Halter, Nicholas H. Cohrs, Nora Hild, Daniela Paunescu, Robert N. Grass, and Wendelin Jan Stark. J. Mater. Chem. A, 2014, DOI: 10.1039/C3TA15326F First published online 07 Mar 2014

Induced cyanogenesis from hydroxynitrile lyase and mandelonitrile on wheat with polylactic acid multilayer-coating produces self-defending seeds by Jonas G. Halter, Weida D. Chen, Nora Hild, Carlos A. Mora, Philipp R. Stoessel, Fabian M. Koehler, Robert N. Grass, and Wendelin J. Stark. J. Mater. Chem. A, 2014,2, 853-858 DOI: 10.1039/C3TA14249C
First published online 03 Dec 2013

The ‘anti-vandalism’ paper is open access but the ‘cyanogenesis’ paper is not. As for the beetle who inspired this work, here’s an image of one courtesy of ETH,

The bombardier beetle inspired the researchers of ETH Zurich. (Photo: jayvee18 – Fotolia)

The bombardier beetle inspired the researchers of ETH Zurich. (Photo: jayvee18 – Fotolia)

It looks rather pretty with its hard green (iridescent?) back shell.