Tag Archives: silk

Fashion, sustainability, and the protein threads that bind textiles and cosmetics

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I’m starting with a somewhat enthusiastic overview of the role synthetic biology is playing in the world of clothing and cosmetics in The Scientist and following it up with some stories about fish leather, no synthetic biology involved but all of these stories are about sustainability and fashion and, in one case, cosmetics.

Fashionable synthetic biology

Meenakshi Prabhune’s June 14, 2024 article in The Scientist, in addition to the overview, provides information that explains how some of the work on textiles and leather is being used in the production of cosmetics. She starts with a little history/mythology and then launches into the synthetic biology efforts to produce silk and leather suitable for consumer use, Note: Links have been removed,

Once upon a time, circa 2700 BC in China, empress Xi Ling Shi was enjoying her afternoon tea under a mulberry tree, when a silkworm cocoon fell from the tree into her tea. She noticed that on contact with the hot beverage, the cocoon unraveled into a long silky thread. This happy accident inspired her to acquire these threads in abundance and fashion them into an elegant fabric. 

So goes the legend, according to the writings of Confucius, about the discovery of silk and the development of sericulture in ancient China. Although archaeological evidence from Chinese ruins dates the presence of silk to 8500 years ago, hinting that the royal discovery story was spun just like the silk fabric, one part of the legend rings true.1 The Chinese royals played a pivotal role in popularizing silk as a symbol of status and wealth. By 130 BC, emperors in the Ancient Civilizations across the world desired to be clad in silken garments, paving the Silk Road that opened trade routes from China to the West. 

While silk maintained its high-society status over the next thousands of years, the demand for easy-to-use materials grew among mass consumers. In the early 20th century, textile developers applied their new-found technological prowess to make synthetic materials: petrochemical-based polymer blended textiles with improved durability, strength, and convenience. 

…

In their quest to make silk powerful again, not by status but rather by thread strength, scientists turned to an arachnoid. Dragline silk, the thread by which the spider hangs itself from the web, is one of the strongest fibers; its tensile strength—a measure of how much a polymer deforms when strained—is almost thrice that of silkworm silk.2 

Beyond durable fashion garments, tough silk fibers are coveted in parachutes, military protective gear, and automobile safety belts, among other applications, so scientists are keen to pull on these threads. While traditional silk production relies on sericulture, arachnophobes can relax: spider farms are not a thing.

“Spiders make very little silk and are quite territorial. So, the only way to do it is to make microbes that make the protein,” said David Breslauer, cofounder and chief technology officer at Bolt Threads, a bio apparel company. 

For decades, researchers have coaxed microbes into churning their metabolites in large fermentation tanks, which they have harvested to solve dire crises in many areas. For instance, when pharmaceuticals struggled to meet the growing demand for insulin through the traditional methods of extraction from animal pancreas, researchers at Genentech sought the aid of E. coli to generate recombinant insulin for mass production in 1978.3  [emphases mine]

…

Prabhune’s June 14, 2024 article notes some difficulties with spider silk, Note: Links have been removed,

… researchers soon realized that producing spider silk in microbes was no easy feat. The spider silk protein, spidroin, is larger than 300 kDa in size—a huge jump from the small 6 kDa recombinant insulin. Bulky proteins impose a heavy metabolic load on the microbes and their production yield tanks. Also, spidroin consists of repeating regions of glycine and alanine amino acids that impart strength and elasticity to the material, but the host microbes struggle with protein folding and overexpression of the corresponding tRNA molecules.4  

…

… researchers had gotten close, but they hadn’t been able to synthesize the full spidroin protein. Since the molecular weight of the silk protein correlates with the strength of the silk thread, Zhang [Fuzhong Zhang, a synthetic biologist at Washington University in St. Louis] was determined to produce the entire protein to mimic the silk’s natural properties.5

To achieve this goal without pushing the metabolic limits of the bacteria, Zhang and his team literally broke down the problem. In 2018, they devised a recombinant spidroin by constructing two protein halves with split inteins—peptides known to catalyze ligation between proteins while splicing out their own residues—tagged at their ends. They synthesized the halves in separate E. coli cultures, mixed the two cultures, and ligated the proteins to yielded a recombinant spidroin of 556 kDa—a size that was previously considered unobtainable.6 The resulting silk fiber made from these recombinant spidroins matched the mechanical properties of natural spider silk fiber.

…

While synthesizing the high molecular weight protein validated their technical prowess and strategy, Zhang knew that the yield with this approach was going to be unavoidably low. “It was not even enough to make a simple shirt,” he said.

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Zhang and his team did solve the problem of getting a higher yield but that led to another problem, from Prabhune’s June 14, 2024 article,

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Breslauer echoed the importance of this step. He recalled how scaling up was the biggest challenge when he and his cofounder Dan Widmaier, chief executive officer at Bolt Threads, first set up shop in 2009. The duo met during their graduate studies. Breslauer, a material science student at the University of California, Berkeley, was fascinated by spider silk and sought help for synthesizing the protein in microbes. Luckily, he met Widmaier, a synthetic biology graduate student who was optimizing systems to study complex proteins.

When their collaboration to produce recombinant spider silk proteins in yeast yielded promising results, the duo decided to challenge the status quo in the textile industry by commercially producing bio-silk apparel, and Bolt Threads was born. The market transition, however, was not as smooth as the threads they produced. 

“There was so little innovation in the textile space, and brands were really eager to talk about innovation. It felt like there was demand there. Turns out, the desire for storytelling outweighed the desire for actual innovation with those brands,” Breslauer said. “We didn’t realize how adverse [sic] people were going to be to the idea because it was so unfamiliar.”

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Prabhune’s June 14, 2024 article also covers leather and cosmetics, Note: Links have been removed,

David Williamson, a chemist and the chief operations officer at Modern Meadow and his team wanted to separate themselves from the herd. In their quest for sustainable alternatives, they went back to the basic biology and chemistry of the material. As leather is made from animal skin, it is rich in collagen, a structural protein abundant in the extracellular matrix of connective tissues. If the team could produce this primary component protein at scale, they would be able to process it into leather downstream. 

In about 2017, Williamson and his team developed a fermentation-based approach to produce collagen from yeast. While they achieved scalable production, there was one small hiccup. The protein properties of collagen alone did not yield the mechanical properties they needed for their leather-like material. 

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The team went to the drawing board and analyzed the amino acid residues that contributed to collagen’s characteristics to look for a substitute protein. They found an alternative that had the desirable functional elements of collagen but was also sustainable and cost effective for industrial scale up: soy protein isolate. While tinkering with their recipes, they found the perfect combination for material strength by mixing in a bio-based polyurethane polymer with the protein to yield a refined bioalloy called Bio-VERA. 

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As natural textiles are derived from animal skin, hair, or proteins, it is no surprise that many synthetic biologists in the textile space have also found a niche in cosmetics. Even as the Modern Meadow team transitioned away from their protein fermentation strategies to innovate Bio-VERA, they realized that they could still apply their expertise in skincare. While leathery is not an adjective one desires to associate with skin, collagen is an integral component in both. “When our bodies make collagen and build our extracellular matrices, one of the first proteins that they deposit is type three collagen. So, you can think of type three collagen almost like the structure or scaffold of a building,” explained Williamson.

…

To cater to the increasing demand for solutions to achieve younger looking skin, Williamson and his team engineered a recombinant collagen type three protein containing part of the protein sequence that is rich in binding domains for fibroblast interactions.9,10  “After you expose the extracellular matrix to this protein, it stimulates the fibroblasts to make more type three collagen. That type three collagen lays down type one collagen and elastin and fibronectin in a way that actually helps to turn back time, so to speak, to increase the ratio of type three collagen relative to type one collagen,” Williamson said. 

The Modern Meadow team are not the only ones to weave their textile strands into cosmetic applications. When Artur Cavaco-Paulo, a biological engineer at the University of Minho [Portugal], was studying wool fibers, he was struck by their structural similarities to human hair. “We decided that it would be a really good idea to transfer some of the knowledge that we had in wool textiles to human hair,” said Cavaco-Paulo. Particularly, he was interested in investigating solutions to fix hair strands damaged by highly alkaline chemical products. 

…

Over the next few years, Cavaco-Paulo developed […] shortlisted peptides into the K18 peptide product, which is now part of a commercially available leave-in conditioner. Cavaco-Paulo serves as the chief scientific officer at the biotech company K18. 

Although he started his career with textile research, Cavaco-Paulo favors the cosmetics sector with regards to returns on research and technology investment. “The personal care market is much more accustomed to innovation and has a much better and more fluid pipeline on innovation,” seconded Breslauer. “Whereas, [in] apparel, you really have to twist arms to get people to work with your material.” Bolt Threads ventured into the personal care space when Breslauer and his team serendipitously stumbled upon an alternative use for one of their textile proteins. 

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While it’s not mentioned in Prabhune’s June 14, 2024 article, sustainability is mentioned on two of the company websites,

Bolt Threads

Bolt Threads is a material solutions company. With nature as our inspiration, we invent cutting-edge materials for the fashion and beauty industries to put us on a path toward a more sustainable future.

Through innovative collaborations with world-class brands and supply chain partners, we are on a mission to create way better materials for a way better world. Join us.

…

Modern Meadow

Modern Meadow is a climate-tech pioneer creating the future of materials through innovations in biology and material science.

​Our bio-materials technology platform with nature-inspired protein solutions delivers better performance, sustainability, scalability, and cost while reducing reliance on petrochemical and animal-based inputs.​

…

K18 has not adopted a ‘sustainability’ approach to marketing its hair care products.

Sustainability without synthetic biology: fish leather

In a January 3, 2022 posting I featured fish leather/skin in a story about the “Futures exhibition/festival” held at the Smithsonian Institute from November 20, 2021 to July 6, 2022.

Before getting to Futures, here’s a brief excerpt from a June 11, 2021 Smithsonian Magazine exhibition preview article by Gia Yetikyel about one of the contributors, Elisa Palomino-Perez (Note: A link has been removed),

Elisa Palomino-Perez sheepishly admits to believing she was a mermaid as a child. Growing up in Cuenca, Spain in the 1970s and ‘80s, she practiced synchronized swimming and was deeply fascinated with fish. Now, the designer’s love for shiny fish scales and majestic oceans has evolved into an empowering mission, to challenge today’s fashion industry to be more sustainable, by using fish skin as a material.

Luxury fashion is no stranger to the artist, who has worked with designers like Christian Dior, John Galliano and Moschino in her 30-year career. For five seasons in the early 2000s, Palomino-Perez had her own fashion brand, inspired by Asian culture and full of color and embroidery. It was while heading a studio for Galliano in 2002 that she first encountered fish leather: a material made when the skin of tuna, cod, carp, catfish, salmon, sturgeon, tilapia or pirarucu gets stretched, dried and tanned.

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The history of using fish leather in fashion is a bit murky. The material does not preserve well in the archeological record, and it’s been often overlooked as a “poor person’s” material due to the abundance of fish as a resource. But Indigenous groups living on coasts and rivers from Alaska to Scandinavia to Asia have used fish leather for centuries. Icelandic fishing traditions can even be traced back to the ninth century. While assimilation policies, like banning native fishing rights, forced Indigenous groups to change their lifestyle, the use of fish skin is seeing a resurgence. Its rise in popularity in the world of sustainable fashion has led to an overdue reclamation of tradition for Indigenous peoples.

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Brendan Jones provides an update of sorts in his Alaska-forward take in his February 22, 2024 article “Fish Leather Is Incredibly Strong and Beautiful. Can Makers ‘Scale Up’? Meet artisans in Alaska and BC who are sustaining, and advancing, an ancient art.” for The Tyee,

Fish leather artist June Pardue began her journey into the craft not knowing where to start. Which was a problem, considering that she had been given the job of demonstrating for tourists how to tan fish skin at the Alaska Native Heritage Center in Anchorage. “I couldn’t find anyone to teach me,” Pardue said with a laugh.

“One day a guy from Mississippi noticed me fumbling around. He kindly waited until everyone had left. Then he said, ‘Do you want me to share my grandpappy’s recipe for tanning snake skins?’”

His cocktail of alcohol and glycerin allowed her to soften the skins — as tourists looked on — for future use in clothing and bags. This worked fine until she began to grow uncomfortable dumping toxins down the drain. Now she uses plant-based tannins like those found in willow branches after the season’s first snowmelt. She harvests the branches gingerly, allowing the trees to survive for the next generation of fish tanners.

Pardue, who teaches at the University of Alaska, was born on Kodiak Island, off the southern coast of the state, in Old Harbor village. Alutiiq and Iñupiaq, she was raised in Akhiok, population about 50, and Old Harbor.

Following her bumpy start at the heritage center, Pardue has since gone on to become one of Alaska’s and Canada’s most celebrated instructors and practitioners in the field of fish leather, lighting the way for others in Alaska and Canada.

Among the people Pardue has advised is CEO and founder of 7 Leagues tannery Tasha Nathanson, who is based in Vancouver. She met with Pardue to share her idea of creating a business built on making fish leather into boots and other items for a large customer base.

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Before making her move to open a business, Nathanson spent a year running the numbers, she said. In 2022, the global fish leather market was valued at US$36.22 million. As fish tanneries open their doors and fashion houses take notice, the number is expected to grow 16 per cent annually, topping $100 million by 2030.

“Salmon certainly don’t come to mind when you think of tanning, but people are catching on,” said Judith Lehmann, a Sitka-based expert in fish leather, who took Pardue’s class. (The Tyee reached Lehmann in Panama, where she was experimenting with skins of bonito and mahi mahi.)

Growing numbers of buyers are willing to pay for not only the beauty but also the remarkable durability fish leather can offer. California-based eco-fashion designer Hailey Harmon’s company Aitch Aitch sells the Amelia, a teal backpack made of panelled salmon leather, for $795.

One company in France has started to collect fish skins from restaurants — material that would otherwise end up in trash cans — to make luxury watch bands and accessories. Designers like Prada, Louis Vuitton and Christian Dior have incorporated fish leather into their lines. Even Nike introduced running shoes made of perch skin.

Whether they know it or not, today’s trendsetters are rooted in ancient history. “People have been working with fish skins for thousands of years,” Pardue said. “Ireland, Iceland, Norway, China, Japan — it’s an age-old practice.”

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“On a molecular level, fibres in fish leather are cross-hatched, as opposed to cow leather, which is just parallel,” Nathanson explained. “So, pound for pound, this leather is stronger, which is great for shoes. And it’s more available, and eco-conscious. It’s a win across the board.”

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Jones’s February 22, 2024 article has some wonderful embedded pictures and Beth Timmins’s May 1, 2019 article for the BBC (British Broadcasting Corporation), while a little dated, offers more information about the international scene.

Synthetic biology is a scientific practice that I find disconcerting at times. That said, I’m glad to see more work on sustainable products however they are derived. On that note I have a couple of recent stories:

  • “Three century long development of a scientific idea: body armor made from silk” is the title of my July 11, 2024 posting
  • “Grown from bacteria: plastic-free vegan leather that dyes itself” is the title of my June 26, 2024 posting

Enjoy!

Regenerate damaged skin, cartilage, and bone with help from silkworms?

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A July 24, 2024 news item on phys.org highlights research into regenerating bone and skin, Note: A link has been removed,

Researchers are exploring new nature-based solutions to stimulate skin and bone repair.

In the cities of Trento and Rovereto in northern Italy and Bangkok in Thailand, scientists are busy rearing silkworms in nurseries. They’re hoping that the caterpillars’ silk can regenerate human tissue. For such a delicate medical procedure, only thoroughbreds will do.

“By changing the silkworm, you can change the chemistry,” said Professor Antonella Motta, a researcher in bioengineering at the University of Trento in Italy. That could, in turn, affect clinical outcomes. “This means the quality control should be very strict.”

Silk has been used in surgical sutures for hundreds of years and is now emerging as a promising nature-based option for triggering human tissue to self-regenerate. Researchers are also studying crab, shrimp and mussel shells and squid skin and bone for methods of restoring skin, bone and cartilage. This is particularly relevant as populations age.

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A July 23, 2024 article by Gareth Willmer for Horizon Magazine, the EU (European Union) research & innovation magazine, which originated the news item, provides more details,

‘Tissue engineering is a new strategy to solve problems caused by pathologies or trauma to the organs, as an alternative to transplants or artificial device implantations,’ said Motta, noting that these interventions can often fail or expire. ‘The idea is to use the natural ability of our bodies to rebuild the tissue.’

The research forms part of the five-year EU-funded SHIFT [Shaping Innovative Designs for Sustainable Tissue Engineering Products] project that Motta coordinates, which includes universities in Europe, as well as partners in Asia and Australia. Running until 2026, the research team aim to scale up methods for regenerating skin, bone and cartilage using bio-based polymers and to get them ready for clinical trials. The goal is to make them capable of repairing larger wounds and tissue damage.

The research builds on work carried out under the earlier REMIX [Regenerative Medicine Innovation Crossing – Research and Innovation Staff Exchange in Regenerative Medicine] project, also funded by the EU, which made important advances in understanding the different ways in which these biomaterials could be used. 

Building a scaffold

Silk, for instance, can be used to form a “scaffold” in damaged tissue that then activates cells to form new tissue and blood vessels. The process could be used to treat conditions such as diabetic ulcers and lower back pain caused by spinal disc degeneration. The SHIFT team have been exploring minimally invasive procedures for treatment, such as hydrogels that can be applied directly to the skin, or injected into bone or cartilage.

The approaches using both silkworms and some of the marine organisms have great potential, said Motta. 

‘We have three or four systems with different materials that are really promising,’ she said. By the end of SHIFT, the goal is to have two or three prototypes that can be developed together with start-up and spin-off companies created in collaboration with the project. 

One of the principles of the SHIFT team has been been exploring how best to harness the concept of a circular economy. For example, they are looking into how waste products from the textile and food industries can be reused in these treatments.

Yet with complicated interactions at a microscale, and the need to prevent the body from rejecting foreign materials, such tissue engineering is a big challenge. 

‘The complexity is high because the nature of biology is not easy,’ said Motta. ‘We cannot change the language of the cells, but instead have to learn to speak the same language as them.’

But she firmly believes the nature-based rather than synthetic approach is the way to go and thinks treatments harnessing SHIFT’s methods could become available in the early 2030s. 

‘I believe in this approach,’ said Motta. ‘Bone designed by nature is the best bone we can have.’

Skin care

Another EU-funded project known as SkinTERM [Skin Tissue Engineering and Regenerative Medicine: From skin repair to regeneration], which runs for almost five years until mid-2025, is also looking at novel ways to get tissue to self-regenerate, focusing on skin. To treat burns and other surface wounds today, a thin layer of skin is sometimes grafted from another part of the body. This can cause the appearance of disfiguring scars and the patient’s mobility may be impacted when the tissue contracts as it heals. Current skin-grafting methods can also be painful.

The SkinTERM team are therefore investigating how inducing the healing process in the networks of cells surrounding a wound might enable skin to repair itself. 

‘We could do much better if we move towards regeneration,’ said Dr Willeke Daamen, who coordinates SkinTERM as a researcher in soft tissue regeneration at Radboud University in Nijmegen, the Netherlands. ‘The ultimate goal would be to get the same situation before and after being wounded.’

Researchers are studying a particular mammal – the spiny mouse – which has a remarkable ability to heal without scarring. It is able to self-repair damage to other tissues like the heart and spinal cord too. This is also true of early foetal skin.

The team are examining these systems to learn more about how they work and the processes occurring in the area around cells, known as the extracellular matrix. They hope to identify factors that might have a role in the regenerative process, and test how it might be induced in humans. 

Kick-start

‘We’ve been trying to learn from those systems on how to kick-start such processes,’ said Daamen. ‘We’ve made progress in what kinds of compounds seem at least in part to be responsible for a regenerative response.’

Many lines of research are being carried out among a new generation of multidisciplinary scientists being trained in this area, and a lot has already been achieved, said Daamen.

They have managed to create scaffolds using different components related to skin regeneration, such as the proteins collagen and elastin. They have also collected a vast amount of data on genes and proteins with potential roles in regeneration. Their role will be further tested by using them on scar-prone cells cultured on collagen scaffolds.

‘The mechanisms are complex,’ said Dr Bouke Boekema, a senior researcher at the Association of Dutch Burn Centres in Beverwijk, the Netherlands, and vice-coordinator of SkinTERM. 

‘If you find a mechanism, the idea is that maybe you can tune it so that you can stimulate it. But there’s not necessarily one magic bullet.’

By the end of the project next year, Boekema hopes the research could result in some medical biomaterial options to test for clinical use. ‘It would be nice if several prototypes were available for testing to see if they improve outcomes in patients.’

Research in this article was funded by the Marie Skłodowska-Curie Actions (MSCA). The views of the interviewees don’t necessarily reflect those of the European Commission. If you liked this article, please consider sharing it on social media.

Interesting. Over these last few months, I’ve been stumbling across more than my usual number of regenerative medicine stories.

Sound-suppressing silk

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I keep telling a friend that noise will be the ‘new smoking’; i.e., there will be more rules and people will demand enforcement. She doesn’t agree, vociferously so. With the mounting research into the effects that noise has on health and on longevity, it doesn’t matter if I win the ‘argument’, I’m just happy to see research dedicated to mitigating noise levels. From a May 7, 2024 news item on ScienceDaily,

We are living in a very noisy world. From the hum of traffic outside your window to the next-door neighbor’s blaring TV to sounds from a co-worker’s cubicle, unwanted noise remains a resounding problem. [nice bit of wordplay]

Caption: The fabric can suppress sound by generating sound waves that interfere with an unwanted noise to cancel it out (as seen in figure C) or by being held still to suppress vibrations that are key to the transmission of sound (as seen in figure D). Credit: Courtesy of Yoel Fink and Grace (Noel) Yang and Massachusetts Institute of Technology (MIT)

A May 7, 2024 Massachusetts Institute of Technology (MIT) news release (also on EurekAlert), which originated the news item, describes how a surprising material, silk, can be used for suppressing sound, Note: Links have been removed,

To cut through the din, an interdisciplinary collaboration of researchers from MIT and elsewhere developed a sound-suppressing silk fabric that could be used to create quiet spaces. 

The fabric, which is barely thicker than a human hair, contains a special fiber that vibrates when a voltage is applied to it. The researchers leveraged those vibrations to suppress sound in two different ways.

In one, the vibrating fabric generates sound waves that interfere with an unwanted noise to cancel it out, similar to noise-canceling headphones, which work well in a small space like your ears but do not work in large enclosures like rooms or planes. 

In the other, more surprising technique, the fabric is held still to suppress vibrations that are key to the transmission of sound. This prevents noise from being transmitted through the fabric and quiets the volume beyond. This second approach allows for noise reduction in much larger spaces like rooms or cars.

By using common materials like silk, canvas, and muslin, the researchers created noise-suppressing fabrics which would be practical to implement in real-world spaces. For instance, one could use such a fabric to make dividers in open workspaces or thin fabric walls that prevent sound from getting through. 

“Noise is a lot easier to create than quiet. In fact, to keep noise out we dedicate a lot of space to thick walls. [First author] Grace’s work provides a new mechanism for creating quiet spaces with a thin sheet of fabric,” says Yoel Fink, a professor in the departments of Materials Science and Engineering and Electrical Engineering and Computer Science, a Research Laboratory of Electronics principal investigator, and senior author of a paper on the fabric.

The study’s lead author is Grace (Noel) Yang SM ’21, PhD ’24. Co-authors include MIT graduate students Taigyu Joo, Hyunhee Lee, Henry Cheung, and Yongyi Zhao; Zachary Smith, the Robert N. Noyce Career Development Professor of Chemical Engineering at MIT; graduate student Guanchun Rui and professor Lei Zhu of Case Western [Reserve] University; graduate student Jinuan Lin and Assistant Professor Chu Ma of the University of Wisconsin at Madison; and Latika Balachander, a graduate student at the Rhode Island School of Design. The an open-access paper about the research appeared recently in Advanced Materials.

Silky silence

The sound-suppressing silk builds off the group’s prior work to create fabric microphones.

In that research, they sewed a single strand of piezoelectric fiber into fabric. Piezoelectric materials produce an electrical signal when squeezed or bent. When a nearby noise causes the fabric to vibrate, the piezoelectric fiber converts those vibrations into an electrical signal, which can capture the sound. 

In the new work, the researchers flipped that idea to create a fabric loudspeaker that can be used to cancel out soundwaves. 

“While we can use fabric to create sound, there is already so much noise in our world. We thought creating silence could be even more valuable,” Yang says.

Applying an electrical signal to the piezoelectric fiber causes it to vibrate, which generates sound. The researchers demonstrated this by playing Bach’s “Air” using a 130-micrometer sheet of silk mounted on a circular frame.

To enable direct sound suppression, the researchers use a silk fabric loudspeaker to emit sound waves that destructively interfere with unwanted sound waves. They control the vibrations of the piezoelectric fiber so that sound waves emitted by the fabric are opposite of unwanted sound waves that strike the fabric, which can cancel out the noise.

However, this technique is only effective over a small area. So, the researchers built off this idea to develop a technique that uses fabric vibrations to suppress sound in much larger areas, like a bedroom.

Let’s say your next-door neighbors are playing foosball in the middle of the night. You hear noise in your bedroom because the sound in their apartment causes your shared wall to vibrate, which forms sound waves on your side.

To suppress that sound, the researchers could place the silk fabric onto your side of the shared wall, controlling the vibrations in the fiber to force the fabric to remain still. This vibration-mediated suppression prevents sound from being transmitted through the fabric.

“If we can control those vibrations and stop them from happening, we can stop the noise that is generated, as well,” Yang says.

A mirror for sound

Surprisingly, the researchers found that holding the fabric still causes sound to be reflected by the fabric, resulting in a thin piece of silk that reflects sound like a mirror does with light. 

Their experiments also revealed that both the mechanical properties of a fabric and the size of its pores affect the efficiency of sound generation. While silk and muslin have similar mechanical properties, the smaller pore sizes of silk make it a better fabric loudspeaker. 

But the effective pore size also depends on the frequency of sound waves. If the frequency is low enough, even a fabric with relatively large pores could function effectively, Yang says.

When they tested the silk fabric in direct suppression mode, the researchers found that it could significantly reduce the volume of sounds up to 65 decibels (about as loud as enthusiastic human conversation). In vibration-mediated suppression mode, the fabric could reduce sound transmission up to 75 percent.

These results were only possible due to a robust group of collaborators, Fink says. Graduate students at the Rhode Island School of Design helped the researchers understand the details of constructing fabrics; scientists at the University of Wisconsin at Madison conducted simulations; researchers at Case Western Reserve University characterized materials; and chemical engineers in the Smith Group at MIT used their expertise in gas membrane separation to measure airflow through the fabric.

Moving forward, the researchers want to explore the use of their fabric to block sound of multiple frequencies. This would likely require complex signal processing and additional electronics. 

In addition, they want to further study the architecture of the fabric to see how changing things like the number of piezoelectric fibers, the direction in which they are sewn, or the applied voltages could improve performance.

“There are a lot of knobs we can turn to make this sound-suppressing fabric really effective. We want to get people thinking about controlling structural vibrations to suppress sound. This is just the beginning,” says Yang.

This work is funded, in part, by the National Science Foundation (NSF), the Army Research Office (ARO), the Defense Threat Reduction Agency (DTRA), and the Wisconsin Alumni Research Foundation.

Here’s a link to and a citation for the paper,

Single Layer Silk and Cotton Woven Fabrics for Acoustic Emission and Active Sound Suppression by Grace H. Yang, Jinuan Lin, Henry Cheung, Guanchun Rui, Yongyi Zhao, Latika Balachander, Taigyu Joo, Hyunhee Lee, Zachary P. Smith, Lei Zhu, Chu Ma, Yoel Fink. Advanced Materials DOI: https://doi.org/10.1002/adma.202313328 First published: 01 April 2024

This paper is open access.

Food sensor made from of silk microneedles looks like velco

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These sensors really do look like velcro,

The Velcro-like food sensor, made from an array of silk microneedles, can pierce through plastic packaging to sample food for signs of spoilage and bacterial contamination. Image: Felice Frankel

A September 9, 2020 news item on Nanowerk announces some research from the Massachusetts Institute (MIT),

MIT engineers have designed a Velcro-like food sensor, made from an array of silk microneedles, that pierces through plastic packaging to sample food for signs of spoilage and bacterial contamination.

The sensor’s microneedles are molded from a solution of edible proteins found in silk cocoons, and are designed to draw fluid into the back of the sensor, which is printed with two types of specialized ink. One of these “bioinks” changes color when in contact with fluid of a certain pH range, indicating that the food has spoiled; the other turns color when it senses contaminating bacteria such as pathogenic E. coli.

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A Sept. 9, 2020 MIT news release (also on EurekAlert), which originated the news item, delves further into the research,

The researchers attached the sensor to a fillet of raw fish that they had injected with a solution contaminated with E. coli. After less than a day, they found that the part of the sensor that was printed with bacteria-sensing bioink turned from blue to red — a clear sign that the fish was contaminated. After a few more hours, the pH-sensitive bioink also changed color, signaling that the fish had also spoiled.

The results, published today in the journal Advanced Functional Materials, are a first step toward developing a new colorimetric sensor that can detect signs of food spoilage and contamination.

Such smart food sensors might help head off outbreaks such as the recent salmonella contamination in onions and peaches. They could also prevent consumers from throwing out food that may be past a printed expiration date, but is in fact still consumable.

“There is a lot of food that’s wasted due to lack of proper labeling, and we’re throwing food away without even knowing if it’s spoiled or not,” says Benedetto Marelli, the Paul M. Cook Career Development Assistant Professor in MIT’s Department of Civil and Environmental Engineering. “People also waste a lot of food after outbreaks, because they’re not sure if the food is actually contaminated or not. A technology like this would give confidence to the end user to not waste food.”

Marelli’s co-authors on the paper are Doyoon Kim, Yunteng Cao, Dhanushkodi Mariappan, Michael S. Bono Jr., and A. John Hart.

Silk and printing

The new food sensor is the product of a collaboration between Marelli, whose lab harnesses the properties of silk to develop new technologies, and Hart, whose group develops new manufacturing processes.

Hart recently developed a high-resolution floxography technique, realizing microscopic patterns that can enable low-cost printed electronics and sensors. Meanwhile, Marelli had developed a silk-based microneedle stamp that penetrates and delivers nutrients to plants. In conversation, the researchers wondered whether their technologies could be paired to produce a printed food sensor that monitors food safety.

“Assessing the health of food by just measuring its surface is often not good enough. At some point, Benedetto mentioned his group’s microneedle work with plants, and we realized that we could combine our expertise to make a more effective sensor,” Hart recalls.

The team looked to create a sensor that could pierce through the surface of many types of food. The design they came up with consisted of an array of microneedles made from silk.

“Silk is completely edible, nontoxic, and can be used as a food ingredient, and it’s mechanically robust enough to penetrate through a large spectrum of tissue types, like meat, peaches, and lettuce,” Marelli says.

A deeper detection

To make the new sensor, Kim first made a solution of silk fibroin, a protein extracted from moth cocoons, and poured the solution into a silicone microneedle mold. After drying, he peeled away the resulting array of microneedles, each measuring about 1.6 millimeters long and 600 microns wide — about one-third the diameter of a spaghetti strand.

The team then developed solutions for two kinds of bioink — color-changing printable polymers that can be mixed with other sensing ingredients. In this case, the researchers mixed into one bioink an antibody that is sensitive to a molecule in E. coli. When the antibody comes in contact with that molecule, it changes shape and physically pushes on the surrounding polymer, which in turn changes the way the bioink absorbs light. In this way, the bioink can change color when it senses contaminating bacteria.

The researchers made a bioink containing antibodies sensitive to E. coli, and a second bioink sensitive to pH levels that are associated with spoilage. They printed the bacteria-sensing bioink on the surface of the microneedle array, in the pattern of the letter “E,” next to which they printed the pH-sensitive bioink, as a “C.” Both letters initially appeared blue in color.

Kim then embedded pores within each microneedle to increase the array’s ability to draw up fluid via capillary action. To test the new sensor, he bought several fillets of raw fish from a local grocery store and injected each fillet with a fluid containing either E. coli, Salmonella, or the fluid without any contaminants. He stuck a sensor into each fillet. Then, he waited.

After about 16 hours, the team observed that the “E” turned from blue to red, only in the fillet contaminated with E. coli, indicating that the sensor accurately detected the bacterial antigens. After several more hours, both the “C” and “E” in all samples turned red, indicating that every fillet had spoiled.

The researchers also found their new sensor indicates contamination and spoilage faster than existing sensors that only detect pathogens on the surface of foods.

“There are many cavities and holes in food where pathogens are embedded, and surface sensors cannot detect these,” Kim says. “So we have to plug in a bit deeper to improve the reliability of the detection. Using this piercing technique, we also don’t have to open a package to inspect food quality.”

The team is looking for ways to speed up the microneedles’ absorption of fluid, as well as the bioinks’ sensing of contaminants. Once the design is optimized, they envision the sensor could be used at various stages along the supply chain, from operators in processing plants, who can use the sensors to monitor products before they are shipped out, to consumers who may choose to apply the sensors on certain foods to make sure they are safe to eat.

Here’s a link to and a citation for the paper,

A Microneedle Technology for Sampling and Sensing Bacteria in the Food Supply Chain by Doyoon Kim, Yunteng Cao, Dhanushkodi Mariappan, Michael S. Bono Jr., A. John Hart, Benedetto Marelli. DOI: https://doi.org/10.1002/adfm.202005370 First published: 09 September 2020

This paper is behind a paywall.

‘Smart’ fabric that’s bony

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Researchers at Australia’s University of New South of Wales (UNSW) have devised a means of ‘weaving’ a material that mimics *bone tissue, periosteum according to a Jan. 11, 2017 news item on ScienceDaily,

For the first time, UNSW [University of New South Wales] biomedical engineers have woven a ‘smart’ fabric that mimics the sophisticated and complex properties of one nature’s ingenious materials, the bone tissue periosteum.

Having achieved proof of concept, the researchers are now ready to produce fabric prototypes for a range of advanced functional materials that could transform the medical, safety and transport sectors. Patents for the innovation are pending in Australia, the United States and Europe.

Potential future applications range from protective suits that stiffen under high impact for skiers, racing-car drivers and astronauts, through to ‘intelligent’ compression bandages for deep-vein thrombosis that respond to the wearer’s movement and safer steel-belt radial tyres.

A Jan. 11, 2017 UNSW press release on EurekAlert, which originated the news item, expands on the theme,

Many animal and plant tissues exhibit ‘smart’ and adaptive properties. One such material is the periosteum, a soft tissue sleeve that envelops most bony surfaces in the body. The complex arrangement of collagen, elastin and other structural proteins gives periosteum amazing resilience and provides bones with added strength under high impact loads.

Until now, a lack of scalable ‘bottom-up’ approaches by researchers has stymied their ability to use smart tissues to create advanced functional materials.

UNSW’s Paul Trainor Chair of Biomedical Engineering, Professor Melissa Knothe Tate, said her team had for the first time mapped the complex tissue architectures of the periosteum, visualised them in 3D on a computer, scaled up the key components and produced prototypes using weaving loom technology.

“The result is a series of textile swatch prototypes that mimic periosteum’s smart stress-strain properties. We have also demonstrated the feasibility of using this technique to test other fibres to produce a whole range of new textiles,” Professor Knothe Tate said.

In order to understand the functional capacity of the periosteum, the team used an incredibly high fidelity imaging system to investigate and map its architecture.

“We then tested the feasibility of rendering periosteum’s natural tissue weaves using computer-aided design software,” Professor Knothe Tate said.

The computer modelling allowed the researchers to scale up nature’s architectural patterns to weave periosteum-inspired, multidimensional fabrics using a state-of-the-art computer-controlled jacquard loom. The loom is known as the original rudimentary computer, first unveiled in 1801.

“The challenge with using collagen and elastin is their fibres, that are too small to fit into the loom. So we used elastic material that mimics elastin and silk that mimics collagen,” Professor Knothe Tate said.

In a first test of the scaled-up tissue weaving concept, a series of textile swatch prototypes were woven, using specific combinations of collagen and elastin in a twill pattern designed to mirror periosteum’s weave. Mechanical testing of the swatches showed they exhibited similar properties found in periosteum’s natural collagen and elastin weave.

First author and biomedical engineering PhD candidate, Joanna Ng, said the technique had significant implications for the development of next-generation advanced materials and mechanically functional textiles.

While the materials produced by the jacquard loom have potential manufacturing applications – one tyremaker believes a titanium weave could spawn a new generation of thinner, stronger and safer steel-belt radials – the UNSW team is ultimately focused on the machine’s human potential.

“Our longer term goal is to weave biological tissues – essentially human body parts – in the lab to replace and repair our failing joints that reflect the biology, architecture and mechanical properties of the periosteum,” Ms Ng said.

An NHMRC development grant received in November [2016] will allow the team to take its research to the next phase. The researchers will work with the Cleveland Clinic and the University of Sydney’s Professor Tony Weiss to develop and commercialise prototype bone implants for pre-clinical research, using the ‘smart’ technology, within three years.

In searching for more information about this work, I found a Winter 2015 article (PDF; pp. 8-11) by Amy Coopes and Steve Offner for UNSW Magazine about Knothe Tate and her work (Note: In Australia, winter would be what we in the Northern Hemisphere consider summer),

Tucked away in a small room in UNSW’s Graduate School of Biomedical Engineering sits a 19th century–era weaver’s wooden loom. Operated by punch cards and hooks, the machine was the first rudimentary computer when it was unveiled in 1801. While on the surface it looks like a standard Jacquard loom, it has been enhanced with motherboards integrated into each of the loom’s five hook modules and connected to a computer. This state-of-the-art technology means complex algorithms control each of the 5,000 feed-in fibres with incredible precision.

That capacity means the loom can weave with an extraordinary variety of substances, from glass and titanium to rayon and silk, a development that has attracted industry attention around the world.

The interest lies in the natural advantage woven materials have over other manufactured substances. Instead of manipulating material to create new shades or hues as in traditional weaving, the fabrics’ mechanical properties can be modulated, to be stiff at one end, for example, and more flexible at the other.

“Instead of a pattern of colours we get a pattern of mechanical properties,” says Melissa Knothe Tate, UNSW’s Paul Trainor Chair of Biomedical Engineering. “Think of a rope; it’s uniquely good in tension and in bending. Weaving is naturally strong in that way.”

…
The interface of mechanics and physiology is the focus of Knothe Tate’s work. In March [2015], she travelled to the United States to present another aspect of her work at a meeting of the international Orthopedic Research Society in Las Vegas. That project – which has been dubbed “Google Maps for the body” – explores the interaction between cells and their environment in osteoporosis and other degenerative musculoskeletal conditions such as osteoarthritis.

Using previously top-secret semiconductor technology developed by optics giant Zeiss, and the same approach used by Google Maps to locate users with pinpoint accuracy, Knothe Tate and her team have created “zoomable” anatomical maps from the scale of a human joint down to a single cell.

She has also spearheaded a groundbreaking partnership that includes the Cleveland Clinic, and Brown and Stanford universities to help crunch terabytes of data gathered from human hip studies – all processed with the Google technology. Analysis that once took 25 years can now be done in a matter of weeks, bringing researchers ever closer to a set of laws that govern biological behaviour. [p. 9]

I gather she was recruited from the US to work at the University of New South Wales and this article was to highlight why they recruited her and to promote the university’s biomedical engineering department, which she chairs.

Getting back to 2017, here’s a link to and citation for the paper,

Scale-up of nature’s tissue weaving algorithms to engineer advanced functional materials by Joanna L. Ng, Lillian E. Knothe, Renee M. Whan, Ulf Knothe & Melissa L. Knothe Tate. Scientific Reports 7, Article number: 40396 (2017) doi:10.1038/srep40396 Published online: 11 January 2017

This paper is open access.

One final comment, that’s a lot of people (three out of five) with the last name Knothe in the author’s list for the paper.

*’the bone tissue’ changed to ‘bone tissue’ on July 17,2017.

Drip dry housing

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This piece on new construction materials does have a nanotechnology aspect although it’s not made clear exactly how nanotechnology plays a role.

From a Dec. 28, 2016 news item on phys.org (Note: A link has been removed),

The construction industry is preparing to use textiles from the clothing and footwear industries. Gore-Tex-like membranes, which are usually found in weather-proof jackets and trekking shoes, are now being studied to build breathable, water-resistant walls. Tyvek is one such synthetic textile being used as a “raincoat” for homes.

You can find out more about Tyvek here.on the Dupont website.

A Dec. 21, 2016 press release by Chiara Cecchi for Youris ((European Research Media Center), which originated the news item, proceeds with more about textile-type construction materials,

Camping tents, which have been used for ages to protect against wind, ultra-violet rays and rain, have also inspired the modern construction industry, or “buildtech sector”. This new field of research focuses on the different fibres (animal-based such as wool or silk, plant-based such as linen and cotton and synthetic such as polyester and rayon) in order to develop technical or high-performance materials, thus improving the quality of construction, especially for buildings, dams, bridges, tunnels and roads. This is due to the fibres’ mechanical properties, such as lightness, strength, and also resistance to many factors like creep, deterioration by chemicals and pollutants in the air or rain.

“Textiles play an important role in the modernisation of infrastructure and in sustainable buildings”, explains Andrea Bassi, professor at the Department of Civil and Environmental Engineering (DICA), Politecnico of Milan, “Nylon and fiberglass are mixed with traditional fibres to control thermal and acoustic insulation in walls, façades and roofs. Technological innovation in materials, which includes nanotechnologies [emphasis mine] combined with traditional textiles used in clothes, enables buildings and other constructions to be designed using textiles containing steel polyvinyl chloride (PVC) or ethylene tetrafluoroethylene (ETFE). This gives the materials new antibacterial, antifungal and antimycotic properties in addition to being antistatic, sound-absorbing and water-resistant”.

Rooflys is another example. In this case, coated black woven textiles are placed under the roof to protect roof insulation from mould. These building textiles have also been tested for fire resistance, nail sealability, water and vapour impermeability, wind and UV resistance.

Photo: Production line at the co-operative enterprise CAVAC Biomatériaux, France. Natural fibres processed into a continuous mat (biofib) – Martin Ansell, BRE CICM, University of Bath, UK

In Spain three researchers from the Technical University of Madrid (UPM) have developed a new panel made with textile waste. They claim that it can significantly enhance both the thermal and acoustic conditions of buildings, while reducing greenhouse gas emissions and the energy impact associated with the development of construction materials.

Besides textiles, innovative natural fibre composite materials are a parallel field of the research on insulators that can preserve indoor air quality. These bio-based materials, such as straw and hemp, “can reduce the incidence of mould growth because they breathe. The breathability of materials refers to their ability to absorb and desorb moisture naturally”, says expert Finlay White from Modcell, who contributed to the construction of what they claim are the world’s first commercially available straw houses, “For example, highly insulated buildings with poor ventilation can build-up high levels of moisture in the air. If the moisture meets a cool surface it will condensate and producing mould, unless it is managed. Bio-based materials have the means to absorb moisture so that the risk of condensation is reduced, preventing the potential for mould growth”.

The Bristol-based green technology firm [Modcell] is collaborating with the European Isobio project, which is testing bio-based insulators which perform 20% better than conventional materials. “This would lead to a 5% total energy reduction over the lifecycle of a building”, explains Martin Ansell, from BRE Centre for Innovative Construction Materials (BRE CICM), University of Bath, UK, another partner of the project.

“Costs would also be reduced. We are evaluating the thermal and hygroscopic properties of a range of plant-derived by-products including hemp, jute, rape and straw fibres plus corn cob residues. Advanced sol-gel coatings are being deposited on these fibres to optimise these properties in order to produce highly insulating and breathable construction materials”, Ansell concludes.

You can find Modcell here.

Here’s another image, which I believe is a closeup of the processed fibre shown in the above,

Production line at the co-operative enterprise CAVAC Biomatériaux, France. Natural fibres processed into a continuous mat (biofib) – Martin Ansell, BRE CICM, University of Bath, UK [Note: This caption appears to be a copy of the caption for the previous image]

Coat fruit with silk to keep it fresh

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A May 6, 2016 news item on ScienceDaily describes a way to keep fruit fresh without refrigeration,

Half of the world’s fruit and vegetable crops are lost during the food supply chain, due mostly to premature deterioration of these perishable foods, according to the Food and Agriculture Organization (FAO) of the United Nations.

Tufts University biomedical engineers have demonstrated that fruits can stay fresh for more than a week without refrigeration if they are coated in an odorless, biocompatible silk solution so thin as to be virtually invisible. The approach is a promising alternative for preservation of delicate foods using a naturally derived material and a water-based manufacturing process.

A May 6, 2016 Tufts University news release (also on EurekAlert), which originated the news item, describes the work,

Silk’s unique crystalline structure makes it one of nature’s toughest materials. Fibroin, an insoluble protein found in silk, has a remarkable ability to stabilize and protect other materials while being fully biocompatible and biodegradable.

For the study, researchers dipped freshly picked strawberries in a solution of 1 percent silk fibroin protein; the coating process was repeated up to four times.  The silk fibroin-coated fruits were then treated for varying amounts of time with water vapor under vacuum (water annealed) to create varying percentages of crystalline beta-sheets in the coating. The longer the exposure, the higher the percentage of beta-sheets and the more robust the fibroin coating. The coating was 27 to 35 microns thick.

The strawberries were then stored at room temperature. Uncoated berries were compared over time with berries dipped in varying numbers of coats of silk that had been annealed for different periods of time. At seven days, the berries coated with the higher beta-sheet silk were still juicy and firm while the uncoated berries were dehydrated and discolored.

Tests showed that the silk coating prolonged the freshness of the fruits by slowing fruit respiration, extending fruit firmness and preventing decay.

“The beta-sheet content of the edible silk fibroin coatings made the strawberries less permeable to carbon dioxide and oxygen. We saw a statistically significant delay in the decay of the fruit,” said senior and corresponding study author Fiorenzo G. Omenetto, Ph.D. Omenetto is the Frank C. Doble Professor in the Department of Biomedical Engineering and also has appointments in the Department of Electrical Engineering and in the Department of Physics in the School of Arts and Sciences.

Similar experiments were performed on bananas, which, unlike strawberries, are able to ripen after they are harvested. The silk coating decreased the bananas’ ripening rate compared with uncoated controls and added firmness to the fruit by preventing softening of the peel.

The thin, odorless silk coating did not affect fruit texture.  Taste was not studied.

“Various therapeutic agents could be easily added to the water-based silk solution used for the coatings, so we could potentially both preserve and add therapeutic function to consumable goods without the need for complex chemistries,” said the study’s first author, Benedetto Marelli, Ph.D., formerly a post-doctoral associate in the Omenetto laboratory and now at MIT.

Here’s a link to and a citation for the paper,

Silk Fibroin as Edible Coating for Perishable Food Preservation by B. Marelli, M. A. Brenckle, D. L. Kaplan & F. G. Omenetto. Scientific Reports 6, Article number: 25263 (2016) doi:10.1038/srep25263 Published online: 06 May 2016

This is an open access paper.

Norway and degradable electronics

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It’s a bit higgledy-piggledy but a Nov. 20, 2014 news item on Nanowerk highlights some work with degradable electronics taking place in Norway,

When the FM frequencies are removed in Norway in 2017, all old-fashioned radios will become obsolete, leaving the biggest collection of redundant electronics ever seen – a mountain of waste weighing something between 25,000 and 30,000 tonnes.

The same thing is happening with today’s mobile telephones, PCs and tablets, all of which are constantly being updated and replaced faster than the blink of an eye. The old devices end up on waste tips, and even though we in the west recover some materials for recycling, this is only a small proportion of the whole.

And nor does the future bode well with waste in mind. Technologists’ vision of the future is the “Internet of Things”. Electronics are currently printed onto plastics. All products are fitted with sensors designed to measure something, and to make it possible to talk to other devices around them. Davor Sutija is General Manager at the electronics firm Thin Film, and he predicts that in the course of a few years each of us will progress from having a single sensor to having between a hundred and a thousand. This in turn will mean that billions of devices with electronic bar codes will be released onto the market.

Researchers are now getting to grips with this problem. Their aim is to develop processes in which electronics are manufactured in such a way that their entire life cycle is controlled, including their ultimate disappearance.

A Nov. 20, 2014 article by Åse Dragland for the Gemini newsletter (also found as a Nov. 20, 2014 news release on SINTEF [Norwegian: Stiftelsen for industriell og teknisk forskning]), describes the inspiration for the work in Norway while pointing out some signficant differences from US researchers in the approach to creating a commercial application,

In New Orleans in the USA, researchers have made electronic circuits which they implant into surgical wounds following operations on rats. Each wound is sewn up and the electricity in the circuits then accelerates the healing process. After a few weeks, the electronics are dissolved by the body fluids, making it unnecessary to re-open the wound to remove them manually.

In Norway, researchers at SINTEF have now succeeded in making components containing magnesium circuits designed to transfer energy. These are soluble in water and disappear after a few hours.

…

“We make no secret of the fact that we are putting our faith in the research results coming out of the USA”, says Karsten Husby at SINTEF ICT. “The Americans have made amazing contributions both in relation to medical applications, and towards resolving the issue of waste. We want to try to find alternative approaches to the same problem”, he says.

The circuit containing the small components is printed on a silicon wafer. At only a few nanometres thick, the circuits are extremely thin, and this enables them to dissolve more effectively. Some of the circuit components are made of magnesium, others of silicon, and others of silicon with a magnesium additive.

But the journey to the researchers’ goal from their current position leaves them with more than enough work to do. Making the ultra-thin circuits is a challenge enough in itself, but they also have to find a “coating” or “film” which will act as a protective packaging around the circuits.

The Americans use silk as their coating material, but the Norwegians are not in favour of this. The silk used is made as part of a process which involves the substance lithium, which is banned at MiNaLab – the laboratory where the SINTEF researchers work.

“Lithium generates a technical problem for our lab”, says Geir Uri Jensen, “so we’re considering alternatives, including a variety of plastics”, he says. “In order to achieve this, we’ve brought in some materials scientists here at SINTEF who are very skilled in this field”, he says.

The nature of the coating must be tailored to the time at which the electronics are required to degrade. In some cases this is just one week – in others, four. For example, if the circuit package is designed to be used in seawater, and fitted with sensors for taking measurements from oil spills, the film must be made so that it remains in place for the weeks in which the measurements are being taken.

“When the external fluids penetrate to the “guts” inside the packaging, the circuits begin to degrade. The job must be completed before this happens”, says Karsten Husby.

Geir Uri Jensen makes a sketch and explains how the nano researchers use horizontal and vertical etching processes in the lab to deposit all the layers onto the silicon circuits. And then – how they have to etch and lift the circuit loose from the silicon wafer in order later to transfer it across to the film.

“This works well enough using sensors at full scale”, he says, “but when the wafers are as thin as this, things become more tricky”. Jensen shrugs. “Even if the angle is just a little off, the whole assembly will snap”, he says.

…

There’s no doubt that as the use of consumer electronics increases, so too does the need to remove obsolete electronic products. Just think of all the cheap electronics built into children’s toys which are thrown away every year.

The removal of “outdated electronics” can also be a very labour-intensive process. Every day, surgeons place implants fitted with sensors into our bodies in order to measure everything from blood pressure and pressure on the brain, to how our hip implants are working. Some weeks later they have to operate again in order to remove the electronics.

But not everyone is interested in the new technologies developing in this field. Electronics companies which manufacture circuits are more interested in selling their products than in investing in research that results in their products disappearing. And companies which rely on recycling for their revenues may regard these new ideas as a threat to their existence.
Eco-friendly electronics are on the way

“It’s important to make it clear that we’re not manufacturing a final product, but a demo that can show that an electronic component can be made with properties that make it degradable”, says Husby. “Our project is now in its second year, but we’ll need a partner active in the industry and more funding in the years ahead if we’re to meet our objectives. There’s no doubt that eco-friendly electronics is a field which will come into its own, also here in Norway. And we’ve made it our mission to reach our goals”, he says.

Here’s an image of dissolving electronic circuits made available by the researchers,

Electronic circuits can be implanted into surgical wounds and assist the healing process by accelerating wound closure. After a few weeks, the electronics are dissolved by the body fluids, making it unnecessary to re-open the wound to remove them manually. Photos: Werner Juvik/SINTEF - See more at: http://gemini.no/en/2014/11/tomorrows-degradable-electronics/#sthash.Erh1sZp2.dpuf

Electronic circuits can be implanted into surgical wounds and assist the healing process by accelerating wound closure. After a few weeks, the electronics are dissolved by the body fluids, making it unnecessary to re-open the wound to remove them manually. Photos: Werner Juvik/SINTEF – See more at: http://gemini.no/en/2014/11/tomorrows-degradable-electronics/#sthash.Erh1sZp2.dpuf

The researcher most associated with this kind of work is John Rogers at the University of Illinois at Urbana-Champaign and you can read more about biodegradable/dissolving electronics in a Sept. 27, 2012 article (open access) by Katherine Bourzac for Nature magazine. You can find more information about Thin Film Electronics or Thinfilm Electronics (mentioned in the third paragraph of the news item on Nanowerk) website here.

Tooth tattoos at Tufts University

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In spring 2012, there was a fluttering in the blogosphere about tooth tattoos with the potential for monitoring dental health. As sometimes happens, I put off posting about the work until it seemed everyone else had written about it (e.g. Mar. 30, 2012 posting by Dexter Johnson for his Nanoclast blog on the IEEE website) and there was nothing left for me to say.  Happily, the researchers at Tufts University (where part of this research [Princeton University is also involved] is being pursued) have released more information in a Nov. 1, 2012 news article by David Levin,

The sensor, dubbed a “tooth tattoo,” was developed by the Princeton nanoscientist Michael McAlpine and Tufts bioengineers Fiorenzo Omenetto, David Kaplan and Hu Tao. The team first published their research last spring in the journal Nature Communications.

The sensor is relatively simple in its construction, says McAlpine. It’s made up of just three layers: a sheet of thin gold foil electrodes, an atom-thick layer of graphite known as graphene and a layer of specially engineered peptides, chemical structures that “sense” bacteria by binding to parts of their cell membranes.

“We created a new type of peptide that can serve as an intermediary between bacteria and the sensor,” says McAlpine. “At one end is a molecule that can bond with the graphene, and at the other is a molecule that bonds with bacteria,” allowing the sensor to register the presence of bacteria, he says.

Because the layers of the device are so thin and fragile, they need to be mounted atop a tough but flexible backing in order to transfer them to a tooth. The ideal foundation, McAlpine says, turns out to be silk—a substance with which Kaplan and Omenetto have been working for years.

By manipulating the proteins that make up a single strand of silk, it’s possible to create silk structures in just about any shape, says Omenetto, a professor of biomedical engineering at Tufts. Since 2005, he’s created dozens of different structures out of silk, from optical lenses to orthopedic implants. Silk is “kind of like plastic, in that we can make [it] do almost anything,” he says. “We have a lot of control over the material. It can be rigid. It can be flexible. We can make it dissolve in water, stay solid, become a gel—whatever we need.”

Omenetto, Kaplan and Tao created a thin, water-soluble silk backing for McAlpine’s bacterial sensor—a film that’s strong enough to hold the sensor components in place, but soft and pliable enough to wrap easily around the irregular contours of a tooth.

To apply the sensor, McAlpine says, you need only to wet the surface of the entire assembly—silk, sensor and all—and then press it onto the tooth. Once there, the silk backing will dissolve within 15 or 20 minutes, leaving behind the sensor, a rectangle of interwoven gold and black electrodes about half the size of a postage stamp and about as thick as a sheet of paper. The advantage of being attached directly to a tooth means that the sensor is in direct contact with bacteria in the mouth—an ideal way to monitor oral health.

Because the sensor doesn’t carry any onboard batteries, it must be both read and powered simultaneously through a built-in antenna. Using a custom-made handheld device about the size of a TV remote, McAlpine’s team can “ping” that antenna with radio waves, causing it to resonate electronically and send back information that the device then uses to determine if bacteria are present.

The sensor (A), attached to a tooth (B) and activated by radio signals (C), binds with certain bacteria (D). Illustration: Manu Mannoor/Nature Communications (downloaded from http://now.tufts.edu/articles/tooth-tattoo)

In addition to its potential for  monitoring dental health, the tooth tattoo could replace some of the more invasive health monitoring techniques (e.g., drawing blood), from the Tufts University article,

In addition to monitoring oral health, Kugel [Gerard Kugel, Tufts professor of prosthodontics and operative dentistry and associate dean for research at Tufts School of Dental Medicine] believes the tooth tattoo might be useful for monitoring a patient’s overall health. Biological markers for many diseases—from stomach ulcers to AIDS—appear in human saliva, he says. So if a sensor could be modified to react to those markers, it potentially could help dentists identify problems early on and refer patients to a physician before a condition becomes serious.

“The mouth is a window to the rest of the body,” Kugel says. “You can spot a lot of potential health problems through saliva, and it’s a much less invasive way to do diagnostic tests than drawing blood.”

Before monitoring of any type can take place, there is at least one major hurdle still be overcome. Humans are quite sensitive to objects being placed in their mouths. According to one of the researchers, we can sense objects that are 50 to 60 microns wide, about the thickness piece of paper, and that may be too uncomfortable to bear.

H/T Nov. 9, 2012 news item on Nanowerk for pointing me towards the latest information about these tooth tattoos.

Microneedles from Tufts University

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Here’s some very exciting news from Tufts University in a Dec. 21, 2011 news item on Nanowerk,

Bioengineers at Tufts University School of Engineering have developed a new silk-based microneedle system able to deliver precise amounts of drugs over time and without need for refrigeration. The tiny needles can be fabricated under normal temperature and pressure and from water, so they can be loaded with sensitive biochemical compounds and maintain their activity prior to use. They are also biodegradable and biocompatible.

I have previously written about a micro needle project at the Georgia Institute of Technology in Nov. 9, 2011 posting and about Mark Kendall’s nano vaccine patch on more than one occasion, most recently in my Aug. 3, 2011 posting.

This new drug delivery project surprised me; I didn’t realize that horesradish could also be a drug,

The Tufts researchers successfully demonstrated the ability of the silk microneedles to deliver a large-molecule, enzymatic model drug, horseradish peroxidase (HRP), at controlled rates while maintaining bioactivity. In addition, silk microneedles loaded with tetracycline were found to inhibit the growth of Staphylococcus aureus, demonstrating the potential of the microneedles to prevent local infections while also delivering therapeutics.

“By adjusting the post-processing conditions of the silk protein and varying the drying time of the silk protein, we were able to precisely control the drug release rates in laboratory experiments,” said Fiorenzo Omenetto, Ph.D., senior author on the paper. “The new system addresses long-standing drug delivery challenges, and we believe that the technology could also be applied to other biological storage applications.”

If we’re all lucky, it won’t be too long before syringes are a museum item and we’ll be getting our medication with far less discomfort/pain and, in some cases, fear.