Tag Archives: soldier

Suit up with nanofiber for protection against explosions and high temperatures

Where explosions are concerned you might expect to see some army research and you would be right. A June 29, 2020 news item on ScienceDaily breaks the news,

Since World War I, the vast majority of American combat casualties has come not from gunshot wounds but from explosions. Today, most soldiers wear a heavy, bullet-proof vest to protect their torso but much of their body remains exposed to the indiscriminate aim of explosive fragments and shrapnel.

Designing equipment to protect extremities against the extreme temperatures and deadly projectiles that accompany an explosion has been difficult because of a fundamental property of materials. Materials that are strong enough to protect against ballistic threats can’t protect against extreme temperatures and vice versa. As a result, much of today’s protective equipment is composed of multiple layers of different materials, leading to bulky, heavy gear that, if worn on the arms and legs, would severely limit a soldier’s mobility.

Now, Harvard University researchers, in collaboration with the U.S. Army Combat Capabilities Development Command Soldier Center (CCDC SC) and West Point, have developed a lightweight, multifunctional nanofiber material that can protect wearers from both extreme temperatures and ballistic threats.

A June 29, 2020 Harvard University news release (also on EurekAlert) by Leah Burrows, which originated the news item, expands on the theme,

“When I was in combat in Afghanistan, I saw firsthand how body armor could save lives,” said senior author Kit Parker, the Tarr Family Professor of Bioengineering and Applied Physics at the Harvard John A. Paulson School of Engineering and Applied Sciences (SEAS) and a lieutenant colonel in the United States Army Reserve. “I also saw how heavy body armor could limit mobility. As soldiers on the battlefield, the three primary tasks are to move, shoot, and communicate. If you limit one of those, you decrease survivability and you endanger mission success.”

“Our goal was to design a multifunctional material that could protect someone working in an extreme environment, such as an astronaut, firefighter or soldier, from the many different threats they face,” said Grant M. Gonzalez, a postdoctoral fellow at SEAS and first author of the paper.

In order to achieve this practical goal, the researchers needed to explore the tradeoff between mechanical protection and thermal insulation, properties rooted in a material’s molecular structure and orientation.

Materials with strong mechanical protection, such as metals and ceramics, have a highly ordered and aligned molecular structure. This structure allows them to withstand and distribute the energy of a direct blow. Insulating materials, on the other hand, have a much less ordered structure, which prevents the transmission of heat through the material.

Kevlar and Twaron are commercial products used extensively in protective equipment and can provide either ballistic or thermal protection, depending on how they are manufactured. Woven Kevlar, for example, has a highly aligned crystalline structure and is used in protective bulletproof vests. Porous Kevlar aerogels, on the other hand, have been shown to have high thermal insulation.

“Our idea was to use this Kevlar polymer to combine the woven, ordered structure of fibers with the porosity of aerogels to make long, continuous fibers with porous spacing in between,” said Gonzalez. “In this system, the long fibers could resist a mechanical impact while the pores would limit heat diffusion.”

The research team used immersion Rotary Jet-Spinning (iRJS), a technique developed by Parker’s Disease Biophysics Group, to manufacture the fibers. In this technique, a liquid polymer solution is loaded into a reservoir and pushed out through a tiny opening by centrifugal force as the device spins. When the polymer solution shoots out of the reservoir, it first passes through an area of open air, where the polymers elongate and the chains align. Then the solution hits a liquid bath that removes the solvent and precipitates the polymers to form solid fibers. Since the bath is also spinning — like water in a salad spinner — the nanofibers follow the stream of the vortex and wrap around a rotating collector at the base of the device.

By tuning the viscosity of the liquid polymer solution, the researchers were able to spin long, aligned nanofibers into porous sheets — providing enough order to protect against projectiles but enough disorder to protect against heat. In about 10 minutes, the team could spin sheets about 10 by 30 centimeters in size.

To test the sheets, the Harvard team turned to their collaborators to perform ballistic tests. Researchers at CCDC SC in Natick, Massachusetts simulated shrapnel impact by shooting large, BB-like projectiles at the sample. The team performed tests by sandwiching the nanofiber sheets between sheets of woven Twaron. They observed little difference in protection between a stack of all woven Twaron sheets and a combined stack of woven Twaron and spun nanofibers.

“The capabilities of the CCDC SC allow us to quantify the successes of our fibers from the perspective of protective equipment for warfighters, specifically,” said Gonzalez.

“Academic collaborations, especially those with distinguished local universities such as Harvard, provide CCDC SC the opportunity to leverage cutting-edge expertise and facilities to augment our own R&D capabilities,” said Kathleen Swana, a researcher at CCDC SC and one of the paper’s authors. “CCDC SC, in return, provides valuable scientific and soldier-centric expertise and testing capabilities to help drive the research forward.”

In testing for thermal protection, the researchers found that the nanofibers provided 20 times the heat insulation capability of commercial Twaron and Kevlar.

“While there are improvements that could be made, we have pushed the boundaries of what’s possible and started moving the field towards this kind of multifunctional material,” said Gonzalez.

“We’ve shown that you can develop highly protective textiles for people that work in harm’s way,” said Parker. “Our challenge now is to evolve the scientific advances to innovative products for my brothers and sisters in arms.”

Harvard’s Office of Technology Development has filed a patent application for the technology and is actively seeking commercialization opportunities.

Here’s a link to and a citation for the paper,

para-Aramid Fiber Sheets for Simultaneous Mechanical and Thermal Protection in Extreme Environments by Grant M. Gonzalez, Janet Ward, John Song, Kathleen Swana, Stephen A. Fossey, Jesse L. Palmer, Felita W. Zhang, Veronica M. Lucian, Luca Cera, John F. Zimmerman, F. John Burpo, Kevin Kit Parker. Matter DOI: https://doi.org/10.1016/j.matt.2020.06.001 Published:June 29, 2020

This paper is behind a paywall.

While this is the first time I’ve featured clothing/armour that’s protective against explosions I have on at least two occasions featured bulletproof clothing in a Canadian context. A November 4, 2013 posting had a story about a Toronto-based tailoring establishment, Garrison Bespoke, that was going to publicly test a bulletproof business suit. Should you be interested, it is possible to order the suit here. There’s also a February 11, 2020 posting announcing research into “Comfortable, bulletproof clothing for Canada’s Department of National Defence.”

Graphene and smart textiles

Here’s one of the more recent efforts to create fibres that are electronic and capable of being woven into a smart textile. (Details about a previous effort can be found at the end of this post.) Now for this one, from a Dec. 3, 2018 news item on ScienceDaily,

The quest to create affordable, durable and mass-produced ‘smart textiles’ has been given fresh impetus through the use of the wonder material Graphene.

An international team of scientists, led by Professor Monica Craciun from the University of Exeter Engineering department, has pioneered a new technique to create fully electronic fibres that can be incorporated into the production of everyday clothing.

A Dec. 3, 2018 University of Exeter press release (also on EurekAlert), provides more detail about the problems associated with wearable electronics and the solution being offered (Note: A link has been removed),

Currently, wearable electronics are achieved by essentially gluing devices to fabrics, which can mean they are too rigid and susceptible to malfunctioning.

The new research instead integrates the electronic devices into the fabric of the material, by coating electronic fibres with light-weight, durable components that will allow images to be shown directly on the fabric.

The research team believe that the discovery could revolutionise the creation of wearable electronic devices for use in a range of every day applications, as well as health monitoring, such as heart rates and blood pressure, and medical diagnostics.

The international collaborative research, which includes experts from the Centre for Graphene Science at the University of Exeter, the Universities of Aveiro and Lisbon in Portugal, and CenTexBel in Belgium, is published in the scientific journal Flexible Electronics.

Professor Craciun, co-author of the research said: “For truly wearable electronic devices to be achieved, it is vital that the components are able to be incorporated within the material, and not simply added to it.

Dr Elias Torres Alonso, Research Scientist at Graphenea and former PhD student in Professor Craciun’s team at Exeter added “This new research opens up the gateway for smart textiles to play a pivotal role in so many fields in the not-too-distant future.  By weaving the graphene fibres into the fabric, we have created a new technique to all the full integration of electronics into textiles. The only limits from now are really within our own imagination.”

At just one atom thick, graphene is the thinnest substance capable of conducting electricity. It is very flexible and is one of the strongest known materials. The race has been on for scientists and engineers to adapt graphene for the use in wearable electronic devices in recent years.

This new research used existing polypropylene fibres – typically used in a host of commercial applications in the textile industry – to attach the new, graphene-based electronic fibres to create touch-sensor and light-emitting devices.

The new technique means that the fabrics can incorporate truly wearable displays without the need for electrodes, wires of additional materials.

Professor Saverio Russo, co-author and from the University of Exeter Physics department, added: “The incorporation of electronic devices on fabrics is something that scientists have tried to produce for a number of years, and is a truly game-changing advancement for modern technology.”

Dr Ana Neves, co-author and also from Exeter’s Engineering department added “The key to this new technique is that the textile fibres are flexible, comfortable and light, while being durable enough to cope with the demands of modern life.”

In 2015, an international team of scientists, including Professor Craciun, Professor Russo and Dr Ana Neves from the University of Exeter, have pioneered a new technique to embed transparent, flexible graphene electrodes into fibres commonly associated with the textile industry.

Here’s a link to and a citation for the paper,

Graphene electronic fibres with touch-sensing and light-emitting functionalities for smart textiles by Elias Torres Alonso, Daniela P. Rodrigues, Mukond Khetani, Dong-Wook Shin, Adolfo De Sanctis, Hugo Joulie, Isabel de Schrijver, Anna Baldycheva, Helena Alves, Ana I. S. Neves, Saverio Russo & Monica F. Craciun. Flexible Electronicsvolume 2, Article number: 25 (2018) DOI: https://doi.org/10.1038/s41528-018-0040-2 Published 25 September 2018

This paper is open access.

I have an earlier post about an effort to weave electronics into textiles for soldiers, from an April 5, 2012 posting,

I gather that today’s soldier (aka, warfighter)  is carrying as many batteries as weapons. Apparently, the average soldier carries a couple of kilos worth of batteries and cables to keep their various pieces of equipment operational. The UK’s Centre for Defence Enterprise (part of the Ministry of Defence) has announced that this situation is about to change as a consequence of a recently funded research project with a company called Intelligent Textiles. From Bob Yirka’s April 3, 2012 news item for physorg.com,

To get rid of the cables, a company called Intelligent Textiles has come up with a type of yarn that can conduct electricity, which can be woven directly into the fabric of the uniform. And because they allow the uniform itself to become one large conductive unit, the need for multiple batteries can be eliminated as well.

I dug down to find more information about this UK initiative and the Intelligent Textiles company but the trail seems to end in 2015. Still, I did find a Canadian connection (for those who don’t know I’m a Canuck) and more about Intelligent Textile’s work with the British military in this Sept. 21, 2015 article by Barry Collins for alphr.com (Note: Links have been removed),

A two-person firm operating from a small workshop in Staines-upon-Thames, Intelligent Textiles has recently landed a multimillion-pound deal with the US Department of Defense, and is working with the Ministry of Defence (MoD) to bring its potentially life-saving technology to British soldiers. Not bad for a company that only a few years ago was selling novelty cushions.

Intelligent Textiles was born in 2002, almost by accident. Asha Peta Thompson, an arts student at Central Saint Martins, had been using textiles to teach children with special needs. That work led to a research grant from Brunel University, where she was part of a team tasked with creating a “talking jacket” for the disabled. The garment was designed to help cerebral palsy sufferers to communicate, by pressing a button on the jacket to say “my name is Peter”, for example, instead of having a Stephen Hawking-like communicator in front of them.

Another member of that Brunel team was engineering lecturer Dr Stan Swallow, who was providing the electronics expertise for the project. Pretty soon, the pair realised the prototype waistcoat they were working on wasn’t going to work: it was cumbersome, stuffed with wires, and difficult to manufacture. “That’s when we had the idea that we could weave tiny mechanical switches into the surface of the fabric,” said Thompson.

The conductive weave had several advantages over packing electronics into garments. “It reduces the amount of cables,” said Thompson. “It can be worn and it’s also washable, so it’s more durable. It doesn’t break; it can be worn next to the skin; it’s soft. It has all the qualities of a piece of fabric, so it’s a way of repackaging the electronics in a way that’s more user-friendly and more comfortable.” The key to Intelligent Textiles’ product isn’t so much the nature of the raw materials used, but the way they’re woven together. “All our patents are in how we weave the fabric,” Thompson explained. “We weave two conductive yarns to make a tiny mechanical switch that is perfectly separated or perfectly connected. We can weave an electronic circuit board into the fabric itself.”

Intelligent Textiles’ big break into the military market came when they met a British textiles firm that was supplying camouflage gear to the Canadian armed forces. [emphasis mine] The firm was attending an exhibition in Canada and invited the Intelligent Textiles duo to join them. “We showed a heated glove and an iPod controller,” said Thompson. “The Canadians said ‘that’s really fantastic, but all we need is power. Do you think you could weave a piece of fabric that distributes power?’ We said, ‘we’re already doing it’.”Before long it wasn’t only power that the Canadians wanted transmitted through the fabric, but data.

“The problem a soldier faces at the moment is that he’s carrying 60 AA batteries [to power all the equipment he carries],” said Thompson. “He doesn’t know what state of charge those batteries are at, and they’re incredibly heavy. He also has wires and cables running around the system. He has snag hazards – when he’s going into a firefight, he can get caught on door handles and branches, so cables are a real no-no.”

The Canadians invited the pair to speak at a NATO conference, where they were approached by military brass with more familiar accents. “It was there that we were spotted by the British MoD, who said ‘wow, this is a British technology but you’re being funded by Canada’,” said Thompson. That led to £235,000 of funding from the Centre for Defence Enterprise (CDE) – the money they needed to develop a fabric wiring system that runs all the way through the soldier’s vest, helmet and backpack.

There are more details about the 2015 state of affairs, textiles-wise, in a March 11, 2015 article by Richard Trenholm for CNET.com (Note: A link has been removed),

Speaking at the Wearable Technology Show here, Swallow describes IT [Intelligent Textiles]L as a textile company that “pretends to be a military company…it’s funny how you slip into these domains.”

One domain where this high-tech fabric has seen frontline action is in the Canadian military’s IAV Stryker armoured personnel carrier. ITL developed a full QWERTY keyboard in a single piece of fabric for use in the Stryker, replacing a traditional hardware keyboard that involved 100 components. Multiple components allow for repair, but ITL knits in redundancy so the fabric can “degrade gracefully”. The keyboard works the same as the traditional hardware, with the bonus that it’s less likely to fall on a soldier’s head, and with just one glaring downside: troops can no longer use it as a step for getting in and out of the vehicle.

An armoured car with knitted controls is one thing, but where the technology comes into its own is when used about the person. ITL has worked on vests like the JTAC, a system “for the guys who call down airstrikes” and need “extra computing oomph.” Then there’s SWIPES, a part of the US military’s Nett Warrior system — which uses a chest-mounted Samsung Galaxy Note 2 smartphone — and British military company BAE’s Broadsword system.

ITL is currently working on Spirit, a “truly wearable system” for the US Army and United States Marine Corps. It’s designed to be modular, scalable, intuitive and invisible.

While this isn’t an ITL product, this video about Broadsword technology from BAE does give you some idea of what wearable technology for soldiers is like,

baesystemsinc

Uploaded on Jul 8, 2014

Broadsword™ delivers groundbreaking technology to the 21st Century warfighter through interconnecting components that inductively transfer power and data via The Spine™, a revolutionary e-textile that can be inserted into any garment. This next-generation soldier system offers enhanced situational awareness when used with the BAE Systems’ Q-Warrior® see-through display.

If anyone should have the latest news about Intelligent Textile’s efforts, please do share in the comments section.

I do have one other posting about textiles and the military, which is dated May 9, 2012, but while it does reference US efforts it is not directly related to weaving electronics into solder’s (warfighter’s) gear.

You can find CenTexBel (Belgian Textile Rsearch Centre) here and Graphenea here. Both are mentioned in the University of Exeter press release.

British soldiers conduct field trials of uniforms made from e-textiles

I gather that today’s soldier (aka, warfighter)  is carrying as many batteries as weapons. Apparently, the average soldier carries a couple of kilos worth of batteries and cables to keep their various pieces of equipment operational. The UK’s Centre for Defence Enterprise (part of the Ministry of Defence) has announced that this situation is about to change as a consequence of a recently funded research project with a company called Intelligent Textiles. From Bob Yirka’s April 3, 2012 news item for physorg.com,

To get rid of the cables, a company called Intelligent Textiles has come up with a type of yarn that can conduct electricity, which can be woven directly into the fabric of the uniform. And because they allow the uniform itself to become one large conductive unit, the need for multiple batteries can be eliminated as well.

The company says it has found a way to weave the conductive yarn into virtually all parts of the uniform: vest, shirt, backpack, helmet, even gloves or the interactive parts of weapons. Different pieces of the uniform can then be connected via plug-and-play connections when the soldier dresses for battle, … They say they are currently also working on a keyboard that can also be integrated into a uniform to allow for interaction with a small computer that will also be carried as part of the uniform.

Field trials are scheduled for next month and uniforms made with e-textiles are expected to begin being worn by actual soldiers over the next two years.

You can find the Centre for Defence Enterprise (CDE) here, from the CDE’s home page,

The Centre for Defence Enterprise (CDE) is the first point of contact for anyone with a disruptive technology, new process or innovation that has a potential defence application. CDE funds research into novel high-risk, high-potential-benefit innovations sourced from the broadest possible range of science and technology providers, including academia and small companies, to enable development of cost-effective capability advantage for UK Armed Forces.

CDE is the entry point for new science and technology providers to defence, bringing together innovation and investment for the defence and security markets.

Here’s a link to a video featuring an employee from Intelligent Textiles discussing their new product and the joys of applying for funds from the CDE.

I did try to find out more about Intelligent Textiles. While they do have a website, it is currently under construction, here’s an excerpt from their home and only page,

Welcome to this very special first glimpse of a new 21st century world. A wonderful world of soft, safe, stylish, comfortable, colourful fabrics which not only do all the traditional fabric things but which discreetly and unobtrusively include a host of additional attributes.

The new world of Intelligent Textiles is limited only by your vision and needs, and the enthusiasm by innovative manufacturers to embrace a new world.

Building on the best of the past, see an amazing high tech future using traditional techniques and materials with the addition of the Intelligent Textiles globally patented technology.

Even after reading the news item, watching the video clip, and reading the information on Intelligent Textile’s home page, I don’t really understand the benefit of  the technology. It’s nice that cables are being eliminated but it sounds as if at least one battery is still needed (and probably one backup just in case something goes wrong) and they have plans to include a computer in the future. Are they eliminating five pounds of equipment and replacing it with one pound’s worth? If they include a computer in the future, how much weight will that add?