Tag Archives: tin

Layer of tin could prevent short-circuiting in lithium-ion batteries

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Lithium-ion batteries are everywhere; they can be found in cell phones, laptops, e-scooters, e-bikes, and more. There are also some well documented problems with the batteries including the danger of fire. With the proliferating use of lithium-ion batteries, it seems fires are becoming more frequent as Samantha Murphy Kelly documents in her Mach 9, 2023 article for CNN news online, Note: Links have been removed,

Lithium-ion batteries, found in many popular consumer products, are under scrutiny again following a massive fire this week in New York City thought to be caused by the battery that powered an electric scooter.

At least seven people have been injured in a five-alarm fire in the Bronx which required the attention of 200 firefighters. Officials believe the incident stemmed from a lithium-ion battery of a scooter found on the roof of an apartment building. In 2022, the the New York City Fire Department responded to more than 200 e-scooter and e-bike fires, which resulted in six fatalities.

“In all of these fires, these lithium-ion fires, it is not a slow burn; there’s not a small amount of fire, it literally explodes,” FDNY [Fire Dept. New York] Commissioner Laura Kavanagh told reporters. “It’s a tremendous volume of fire as soon as it happens, and it’s very difficult to extinguish and so it’s particularly dangerous.”

A residential fire earlier this week in Carlsbad, California, was suspected to be caused by an e-scooter lithium battery. On Tuesday [March 7, 2023], an alarming video surfaced of a Canadian homeowner running downstairs to find his electric bike battery exploding into flames. [emphasis mine] A fire at a multi-family home in Massachusetts last month is also under investigation for similar issues.

These incidents are becoming more common for a number of reasons. For starters, lithium-ion batteries are now in numerous consumer tech products,powering laptops, cameras, smartphones and more. They allow companies to squeeze hours of battery life into increasingly slim devices. But a combination of manufacturer issues, misuse and aging batteries can heighten the risk from the batteries, which use flammable materials.

“Lithium batteries are generally safe and unlikely to fail, but only so long as there are no defects and the batteries are not damaged or mistreated,” said Steve Kerber, vice president and executive director of Underwriters Laboratory’s (UL) Fire Safety Research Institute (FSRI). “The more batteries that surround us the more incidents we will see.”

In 2016, Samsung issued a global recall of the Galaxy Note 7 in 2016, citing “battery cell issues” that caused the device to catch fire and at times explode. [emphasis mine] HP and Sony later recalled lithium computer batteries for fire hazards, and about 500,000 hoverboards were recalled due to a risk of “catching fire and/or exploding,” according to the U.S. Consumer Product Safety Commission.

In 2020, the Federal Aviation Administration [emphasis mine] banned uninstalled lithium-ion metal batteries from being checked in luggage and said they must remain with a passenger in their carry-on baggage, if approved by the airline and between 101-160 watt hours. “Smoke and fire incidents involving lithium batteries can be mitigated by the cabin crew and passengers inside the aircraft cabin,” the FAA said.

Despite the concerns, lithium-ion batteries continue to be prevalent in many of today’s most popular gadgets. Some tech companies point to their abilities to charge faster, last longer and pack more power into a lighter package.

But not all lithium batteries are the same.

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Kelly’s Mach 9, 2023 article describes the problems (e.g., a short circuit) that may cause fires and includes some recommendations for better safety and for what to do in the event of a lithium-ion battery fire.Her mention of Samsung and the fires brought back memories; it was mentioned here briefly in a December 21, 2016 post titled, “The volatile lithium-ion battery,” which mostly featured then recent research into the batteries and fires.

More recently, I’ve got an update of sorts on lithium-ion batteries and fires on airplanes, from the May/June 2024 posting of the National Business Aviation Association (NBAA) Insider,

A smoke, fire or extreme heat incident involving lithium ion batteries takes place aboard an aircraft more than once per week [emphases mine] on average in the U.S., making it imperative for operators to fully understand these dangerous events and to prepare crews with safety training.

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At any given time, there could be more than 1,000 Li-ion powered devices on board an airliner, while an international business jet might easily be flying with a few dozen. Despite their popularity, few people realize the dangers posed by Li-ion batteries.

Hazards run the gamut, from overheating, to emitting smoke, to bursting into flames or even exploding – spewing bits of white hot gel in all directions. In fact, a Li-ion fire can begin as a seemingly harmless overheat and erupt into a serious hazard in a matter of seconds.

FAA [US Federal Aviation Administration] data shows the scope of the threat: In 2023, more than one Li-ion incident occurred aboard an aircraft each week. Specifically, the agency said there were 208 issues with lithium ion battery packs, 111 with e-cigarettes and vaping devices, 68 with cell phones and 60 with laptop computers. (The FAA doesn’t offer incident data by aircraft type.

Thankfully, the data shows the chances of encountering an unstable mobile device aboard a business aircraft are small. But so is the possibility of a passenger experiencing a heart attack – yet many business aircraft carry defibrillators.

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The threat with lithium ion batteries is known as thermal runaway. When a Li-ion battery overheats due to some previous damage that creates a short circuit [emphasis mine], the unit continues a catastrophic internal chain reaction until it melts or catches fire.

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Short circuits, lithium ion batteries, and the University of Alberta

A July 31, 2024 Canadian Light Source (CLS) news release (also received via email) by Greg Basky announces the University of Alberta research,

Lithium-ion batteries have a lot of advantages. They charge quickly, have a high energy density, and can be repeatedly charged and discharged.

They do have one significant shortcoming, however: they’re prone to short-circuiting.  This occurs when a connection forms between the two electrodes inside the cell. A short circuit can result in a sudden loss of voltage or the rapid discharge of high current, both causing the battery to fail. In extreme cases, a short circuit can cause a cell to overheat, start on fire, or even explode. Video: Thin layer of tin prevents short-circuiting in lithium-ion batteries

A leading cause of short circuits are rough, tree-like crystal structures called dendrites that can form on the surface of one of the electrodes. When dendrites grow all the way across the cell and make contact with the other electrode, a short circuit can occur.

Using the Canadian Light Source (CLS) at the University of Saskatchewan (USask), researchers from the University of Alberta (UAlberta) have come up with a promising approach to prevent formation of dendrites in solid-state lithium-ion batteries. They found that adding a tin-rich layer between the electrode and the electrolyte helps spread the lithium around when it’s being deposited on the battery, creating a smooth surface that suppresses the formation of dendrites. The results are published in the journal ACS Applied Materials and Interfaces [ACS is American Chemical Society]. The team also found that the cell modified with the tin-rich structure can operate at a much higher current and withstand many more charging-discharging cycles than a regular cell.

Researcher Lingzi Sang, an assistant professor in UAlberta’s Faculty of Science (Chemistry), says the CLS played a key role in the research. “The HXMA beamline enabled us to see at a material’s structural level what was happening on the surface of the lithium in an operating battery,” says Sang. “As a chemist, what I find the most intriguing is we were able to access the exact tin structure that we introduced to the interface which can suppress dendrites and fix this short-circuiting problem.” In a related paper the team published earlier this year, they showed that adding a protective layer of tin also suppressed the formation of dendrites in liquid-electrolyte-based lithium-ion batteries.

This novel approach holds considerable potential for industrial applications, according to Sand. “Our next step is to try to find a sustainable, cost-effective approach to applying the protective layer in battery production.”

Here’s a link to and a citation for the latest paper,

Dual-Component Interlayer Enables Uniform Lithium Deposition and Dendrite Suppression for Solid-State Batteries by Xiang You, Ning Chen, Geng Xie, Shihong Xu, Sayed Youssef Sayed, and Lingzi Sang. ACS Appl. Mater. Interfaces 2024, 16, 27, 35761–35770 DOI: https://doi.org/10.1021/acsami.4c05227 Published June 21, 2024 Copyright © 2024 American Chemical Society

This paper is behind a paywall.

Substituting graphene and other carbon materials for scarce metals

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A Sept. 19, 2017 news item on Nanowerk announces a new paper from the Chalmers University of Technology (Sweden), the lead institution for the Graphene Flagship (a 1B Euro 10 year European Commission programme), Note: A link has been removed,

Scarce metals are found in a wide range of everyday objects around us. They are complicated to extract, difficult to recycle and so rare that several of them have become “conflict minerals” which can promote conflicts and oppression. A survey at Chalmers University of Technology now shows that there are potential technology-based solutions that can replace many of the metals with carbon nanomaterials, such as graphene (Journal of Cleaner Production, “Carbon nanomaterials as potential substitutes for scarce metals”).

They can be found in your computer, in your mobile phone, in almost all other electronic equipment and in many of the plastics around you. Society is highly dependent on scarce metals, and this dependence has many disadvantages.

A Sept. 19, 2017 Chalmers University of Technology press release by Ulrika Ernstrom,, which originated the news item, provides more detail about the possibilities,

They can be found in your computer, in your mobile phone, in many of the plastics around you and in almost all electronic equipment. Society is highly dependent on scarce metals, and this dependence has many disadvantages.
Scarce metals such as tin, silver, tungsten and indium are both rare and difficult to extract since the workable concentrations are very small. This ensures the metals are highly sought after – and their extraction is a breeding ground for conflicts, such as in the Democratic Republic of the Congo where they fund armed conflicts.
In addition, they are difficult to recycle profitably since they are often present in small quantities in various components such as electronics.
Rickard Arvidsson and Björn Sandén, researchers in environmental systems analysis at Chalmers University of Technology, have now examined an alternative solution: substituting carbon nanomaterials for the scarce metals. These substances – the best known of which is graphene – are strong materials with good conductivity, like scarce metals.
“Now technology development has allowed us to make greater use of the common element carbon,” says Sandén. “Today there are many new carbon nanomaterials with similar properties to metals. It’s a welcome new track, and it’s important to invest in both the recycling and substitution of scarce metalsfrom now on.”
The Chalmers researchers have studied  the main applications of 14 different metals, and by reviewing patents and scientific literature have investigated the potential for replacing them by carbon nanomaterials. The results provide a unique overview of research and technology development in the field.
According to Arvidsson and Sandén the summary shows that a shift away from the use of scarce metals to carbon nanomaterials is already taking place.
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“There are potential technology-based solutions for replacing 13 out of the 14 metals by carbon nanomaterials in their most common applications. The technology development is at different stages for different metals and applications, but in some cases such as indium and gallium, the results are very promising,” Arvidsson says.
“This offers hope,” says Sandén. “In the debate on resource constraints, circular economy and society’s handling of materials, the focus has long been on recycling and reuse. Substitution is a potential alternative that has not been explored to the same extent and as the resource issues become more pressing, we now have more tools to work with.”
The research findings were recently published in the Journal of Cleaner Production. Arvidsson and Sandén stress that there are significant potential benefits from reducing the use of scarce metals, and they hope to be able to strengthen the case for more research and development in the field.
“Imagine being able to replace scarce metals with carbon,” Sandén says. “Extracting the carbon from biomass would create a natural cycle.”
“Since carbon is such a common and readily available material, it would also be possible to reduce the conflicts and geopolitical problems associated with these metals,” Arvidsson says.
At the same time they point out that more research is needed in the field in order to deal with any new problems that may arise if the scarce metals are replaced.
“Carbon nanomaterials are only a relatively recent discovery, and so far knowledge is limited about their environmental impact from a life-cycle perspective. But generally there seems to be a potential for a low environmental impact,” Arvidsson says.
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FACTS AND MORE INFORMATION

Carbon nanomaterials consist solely or mainly of carbon, and are strong materials with good conductivity. Several scarce metals have similar properties. The metals are found, for example, in cables, thin screens, flame-retardants, corrosion protection and capacitors.
Rickard Arvidsson and Björn Sandén at Chalmers University of Technology have investigated whether the carbon nanomaterials graphene, fullerenes and carbon nanotubes have the potential to replace 14 scarce metals in their main areas of application (see table). They found potential technology-based solutions to replace the metals with carbon nanomaterials for all applications except for gold in jewellery. The metals which we are closest to being able to substitute are indium, gallium, beryllium and silver.

Here’s a link to and a citation for the paper,

Carbon nanomaterials as potential substitutes for scarce metals by Rickard Arvidsson, Björn A. Sandén. Journal of Cleaner Production (0959-6526). Vol. 156 (2017), p. 253-261. DOI: https://doi.org/10.1016/j.jclepro.2017.04.048

This paper appears to be open access.

Scant detail about Sandia Labs’ nanoscientist and federal fraud charges

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In US law (which is based on English common law), there is a presumption of innocence and, so far, there is no information about the Jianyu Huang situation other than a listing of the charges against him and a description of his firing from Sandia National Labs in April 2012.

Here’s some information, from the June 6, 2012 article on the Huffington Post,

A former scientist at Sandia National Labs in New Mexico has pleaded not guilty to charges of stealing research to share with China.

Jianyu Huang was arraigned Tuesday on five counts of federal program fraud and one count of false statements. He is accused of embezzling and sharing information from his position with the lab’s Center for Integrated Nanotechnologies since 2009, according to a federal indictment.

While these are serious charges being laid by the government I want to note that governments don’t always get it right. In my May 18, 2012 posting about an upcoming UNESCO meeting in Vancouver, Canada, Memory of the World, I mentioned a rather extraordinary article written by US law professor, Eric Goldman, where he outlines his indictment of the US government case presented against Megaupload and Kim Dotcom. I gather that there are, at the least, irregularities. I should also note that the Canadian government cooperated and participated in this massive ongoing legal action.

Getting back to the Sandia National Labs situation, Lee Rannals at Red Orbit wrote in his (hers?) June 6, 2012 posting,

Sandia National Labs said that he did not have access to classified national security information.The lab said that Huang was fired in April for removing a company-owned laptop from the facility.

Sandia is known for its nuclear research, as well as the disposal of the U.S. nuclear weapons program’s hazardous waste. The company is a subsidiary of Lockheed Martin Corporation.

Huang started working on nanotechnology at a Sandia Labs research center that focuses on nanotechnology five years ago.

Alexander Besant’s June 5, 2012 posting on Global Post adds these details,

The Associated Press reported that Huang claimed that nanotechnology belonging to the United States, which funds the Sandia Labs, was his own and that he shared data with state-run schools in China.

He is also being accused of lying about the fact that he brought a lab-owned laptop to China, KRQE reported.

So if I read this correctly, he was fired for bringing the lab-owned laptop to Chine and now he’s being prosecuted for lying about it (the one count of false statements). Meanwhile, he’s charged with five counts of federal program fraud (sharing research data with colleagues in Chinese state-run schools or saying that it was his own and then sharing the data?).

One note, Huang does have a blog on the iMechanica website. His last post was made on March 25, 2012 where he discussed tin and tin dioxide nanowires.