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Gamechanging electronics with new ultrafast, flexible, and transparent electronics

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There are two news bits about game-changing electronics, one from the UK and the other from the US.

United Kingdom (UK)

An April 3, 2017 news item on Azonano announces the possibility of a future golden age of electronics courtesy of the University of Exeter,

Engineering experts from the University of Exeter have come up with a breakthrough way to create the smallest, quickest, highest-capacity memories for transparent and flexible applications that could lead to a future golden age of electronics.

A March 31, 2017 University of Exeter press release (also on EurekAlert), which originated the news item, expands on the theme (Note: Links have been removed),

Engineering experts from the University of Exeter have developed innovative new memory using a hybrid of graphene oxide and titanium oxide. Their devices are low cost and eco-friendly to produce, are also perfectly suited for use in flexible electronic devices such as ‘bendable’ mobile phone, computer and television screens, and even ‘intelligent’ clothing.

Crucially, these devices may also have the potential to offer a cheaper and more adaptable alternative to ‘flash memory’, which is currently used in many common devices such as memory cards, graphics cards and USB computer drives.

The research team insist that these innovative new devices have the potential to revolutionise not only how data is stored, but also take flexible electronics to a new age in terms of speed, efficiency and power.

…

Professor David Wright, an Electronic Engineering expert from the University of Exeter and lead author of the paper said: “Using graphene oxide to produce memory devices has been reported before, but they were typically very large, slow, and aimed at the ‘cheap and cheerful’ end of the electronics goods market.

“Our hybrid graphene oxide-titanium oxide memory is, in contrast, just 50 nanometres long and 8 nanometres thick and can be written to and read from in less than five nanoseconds – with one nanometre being one billionth of a metre and one nanosecond a billionth of a second.”

Professor Craciun, a co-author of the work, added: “Being able to improve data storage is the backbone of tomorrow’s knowledge economy, as well as industry on a global scale. Our work offers the opportunity to completely transform graphene-oxide memory technology, and the potential and possibilities it offers.”

Here’s a link to and a citation for the paper,

Multilevel Ultrafast Flexible Nanoscale Nonvolatile Hybrid Graphene Oxide–Titanium Oxide Memories by V. Karthik Nagareddy, Matthew D. Barnes, Federico Zipoli, Khue T. Lai, Arseny M. Alexeev, Monica Felicia Craciun, and C. David Wright. ACS Nano, 2017, 11 (3), pp 3010–3021 DOI: 10.1021/acsnano.6b08668 Publication Date (Web): February 21, 2017

Copyright © 2017 American Chemical Society

This paper appears to be open access.

United States (US)

Researchers from Stanford University have developed flexible, biodegradable electronics.

A newly developed flexible, biodegradable semiconductor developed by Stanford engineers shown on a human hair. (Image credit: Bao lab)

A human hair? That’s amazing and this May 3, 2017 news item on Nanowerk reveals more,

As electronics become increasingly pervasive in our lives – from smart phones to wearable sensors – so too does the ever rising amount of electronic waste they create. A United Nations Environment Program report found that almost 50 million tons of electronic waste were thrown out in 2017–more than 20 percent higher than waste in 2015.

Troubled by this mounting waste, Stanford engineer Zhenan Bao and her team are rethinking electronics. “In my group, we have been trying to mimic the function of human skin to think about how to develop future electronic devices,” Bao said. She described how skin is stretchable, self-healable and also biodegradable – an attractive list of characteristics for electronics. “We have achieved the first two [flexible and self-healing], so the biodegradability was something we wanted to tackle.”

The team created a flexible electronic device that can easily degrade just by adding a weak acid like vinegar. The results were published in the Proceedings of the National Academy of Sciences (“Biocompatible and totally disintegrable semiconducting polymer for ultrathin and ultralightweight transient electronics”).

“This is the first example of a semiconductive polymer that can decompose,” said lead author Ting Lei, a postdoctoral fellow working with Bao.

A May 1, 2017 Stanford University news release by Sarah Derouin, which originated the news item, provides more detail,

In addition to the polymer – essentially a flexible, conductive plastic – the team developed a degradable electronic circuit and a new biodegradable substrate material for mounting the electrical components. This substrate supports the electrical components, flexing and molding to rough and smooth surfaces alike. When the electronic device is no longer needed, the whole thing can biodegrade into nontoxic components.

Biodegradable bits

Bao, a professor of chemical engineering and materials science and engineering, had previously created a stretchable electrode modeled on human skin. That material could bend and twist in a way that could allow it to interface with the skin or brain, but it couldn’t degrade. That limited its application for implantable devices and – important to Bao – contributed to waste.

Flexible, biodegradable semiconductor on an avacado

The flexible semiconductor can adhere to smooth or rough surfaces and biodegrade to nontoxic products. (Image credit: Bao lab)

Bao said that creating a robust material that is both a good electrical conductor and biodegradable was a challenge, considering traditional polymer chemistry. “We have been trying to think how we can achieve both great electronic property but also have the biodegradability,” Bao said.

Eventually, the team found that by tweaking the chemical structure of the flexible material it would break apart under mild stressors. “We came up with an idea of making these molecules using a special type of chemical linkage that can retain the ability for the electron to smoothly transport along the molecule,” Bao said. “But also this chemical bond is sensitive to weak acid – even weaker than pure vinegar.” The result was a material that could carry an electronic signal but break down without requiring extreme measures.

In addition to the biodegradable polymer, the team developed a new type of electrical component and a substrate material that attaches to the entire electronic component. Electronic components are usually made of gold. But for this device, the researchers crafted components from iron. Bao noted that iron is a very environmentally friendly product and is nontoxic to humans.

The researchers created the substrate, which carries the electronic circuit and the polymer, from cellulose. Cellulose is the same substance that makes up paper. But unlike paper, the team altered cellulose fibers so the “paper” is transparent and flexible, while still breaking down easily. The thin film substrate allows the electronics to be worn on the skin or even implanted inside the body.

From implants to plants

The combination of a biodegradable conductive polymer and substrate makes the electronic device useful in a plethora of settings – from wearable electronics to large-scale environmental surveys with sensor dusts.

“We envision these soft patches that are very thin and conformable to the skin that can measure blood pressure, glucose value, sweat content,” Bao said. A person could wear a specifically designed patch for a day or week, then download the data. According to Bao, this short-term use of disposable electronics seems a perfect fit for a degradable, flexible design.

And it’s not just for skin surveys: the biodegradable substrate, polymers and iron electrodes make the entire component compatible with insertion into the human body. The polymer breaks down to product concentrations much lower than the published acceptable levels found in drinking water. Although the polymer was found to be biocompatible, Bao said that more studies would need to be done before implants are a regular occurrence.

Biodegradable electronics have the potential to go far beyond collecting heart disease and glucose data. These components could be used in places where surveys cover large areas in remote locations. Lei described a research scenario where biodegradable electronics are dropped by airplane over a forest to survey the landscape. “It’s a very large area and very hard for people to spread the sensors,” he said. “Also, if you spread the sensors, it’s very hard to gather them back. You don’t want to contaminate the environment so we need something that can be decomposed.” Instead of plastic littering the forest floor, the sensors would biodegrade away.

As the number of electronics increase, biodegradability will become more important. Lei is excited by their advancements and wants to keep improving performance of biodegradable electronics. “We currently have computers and cell phones and we generate millions and billions of cell phones, and it’s hard to decompose,” he said. “We hope we can develop some materials that can be decomposed so there is less waste.”

Other authors on the study include Ming Guan, Jia Liu, Hung-Cheng Lin, Raphael Pfattner, Leo Shaw, Allister McGuire, and Jeffrey Tok of Stanford University; Tsung-Ching Huang of Hewlett Packard Enterprise; and Lei-Lai Shao and Kwang-Ting Cheng of University of California, Santa Barbara.

The research was funded by the Air Force Office for Scientific Research; BASF; Marie Curie Cofund; Beatriu de Pinós fellowship; and the Kodak Graduate Fellowship.

Here’s a link to and a citation for the team’s latest paper,

Biocompatible and totally disintegrable semiconducting polymer for ultrathin and ultralightweight transient electronics by Ting Lei, Ming Guan, Jia Liu, Hung-Cheng Lin, Raphael Pfattner, Leo Shaw, Allister F. McGuire, Tsung-Ching Huang, Leilai Shao, Kwang-Ting Cheng, Jeffrey B.-H. Tok, and Zhenan Bao. PNAS 2017 doi: 10.1073/pnas.1701478114 published ahead of print May 1, 2017

This paper is behind a paywall.

The mention of cellulose in the second item piqued my interest so I checked to see if they’d used nanocellulose. No, they did not. Microcrystalline cellulose powder was used to constitute a cellulose film but they found a way to render this film at the nanoscale. From the Stanford paper (Note: Links have been removed),

… Moreover, cellulose films have been previously used as biodegradable substrates in electronics (28⇓–30). However, these cellulose films are typically made with thicknesses well over 10 μm and thus cannot be used to fabricate ultrathin electronics with substrate thicknesses below 1–2 μm (7, 18, 19). To the best of our knowledge, there have been no reports on ultrathin (1–2 μm) biodegradable substrates for electronics. Thus, to realize them, we subsequently developed a method described herein to obtain ultrathin (800 nm) cellulose films (Fig. 1B and SI Appendix, Fig. S8). First, microcrystalline cellulose powders were dissolved in LiCl/N,N-dimethylacetamide (DMAc) and reacted with hexamethyldisilazane (HMDS) (31, 32), providing trimethylsilyl-functionalized cellulose (TMSC) (Fig. 1B). To fabricate films or devices, TMSC in chlorobenzene (CB) (70 mg/mL) was spin-coated on a thin dextran sacrificial layer. The TMSC film was measured to be 1.2 μm. After hydrolyzing the film in 95% acetic acid vapor for 2 h, the trimethylsilyl groups were removed, giving a 400-nm-thick cellulose film. The film thickness significantly decreased to one-third of the original film thickness, largely due to the removal of the bulky trimethylsilyl groups. The hydrolyzed cellulose film is insoluble in most organic solvents, for example, toluene, THF, chloroform, CB, and water. Thus, we can sequentially repeat the above steps to obtain an 800-nm-thick film, which is robust enough for further device fabrication and peel-off. By soaking the device in water, the dextran layer is dissolved, starting from the edges of the device to the center. This process ultimately releases the ultrathin substrate and leaves it floating on water surface (Fig. 3A, Inset).

Finally, I don’t have any grand thoughts; it’s just interesting to see different approaches to flexible electronics.

No more kevlar-wrapped lithium-ion batteries?

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Current lithium-ion batteries present a fire hazard, which is why, last, year a team of researchers at the University of Michigan came up with a plan to prevent fires by wrapping the batteries in kevlar. My Jan. 30, 2015 post describes the research and provides some information about airplane fires caused by the use of lithium-ion batteries.

This year, a team of researchers at Stanford University (US) have invented a lithium-ion (li-ion) battery that shuts itself down when it overheats, according to a Jan. 12, 2016 news item on Nanotechnology Now,

Stanford researchers have developed the first lithium-ion battery that shuts down before overheating, then restarts immediately when the temperature cools.

The new technology could prevent the kind of fires that have prompted recalls and bans on a wide range of battery-powered devices, from recliners and computers to navigation systems and hoverboards [and on airplanes].

“People have tried different strategies to solve the problem of accidental fires in lithium-ion batteries,” said Zhenan Bao, a professor of chemical engineering at Stanford. “We’ve designed the first battery that can be shut down and revived over repeated heating and cooling cycles without compromising performance.”

Stanford has produced a video of Dr. Bao discussing her latest work,

A Jan. 11, 2016 Stanford University news release by Mark Schwartz, which originated the news item, provides more detail about li-ion batteries and the new fire prevention technology,

A typical lithium-ion battery consists of two electrodes and a liquid or gel electrolyte that carries charged particles between them. Puncturing, shorting or overcharging the battery generates heat. If the temperature reaches about 300 degrees Fahrenheit (150 degrees Celsius), the electrolyte could catch fire and trigger an explosion.

Several techniques have been used to prevent battery fires, such as adding flame retardants to the electrolyte. In 2014, Stanford engineer Yi Cui created a “smart” battery that provides ample warning before it gets too hot.

“Unfortunately, these techniques are irreversible, so the battery is no longer functional after it overheats,” said study co-author Cui, an associate professor of materials science and engineering and of photon science. “Clearly, in spite of the many efforts made thus far, battery safety remains an important concern and requires a new approach.”

Nanospikes

To address the problem Cui, Bao and postdoctoral scholar Zheng Chen turned to nanotechnology. Bao recently invented a wearable sensor to monitor human body temperature. The sensor is made of a plastic material embedded with tiny particles of nickel with nanoscale spikes protruding from their surface.

For the battery experiment, the researchers coated the spiky nickel particles with graphene, an atom-thick layer of carbon, and embedded the particles in a thin film of elastic polyethylene.

“We attached the polyethylene film to one of the battery electrodes so that an electric current could flow through it,” said Chen, lead author of the study. “To conduct electricity, the spiky particles have to physically touch one another. But during thermal expansion, polyethylene stretches. That causes the particles to spread apart, making the film nonconductive so that electricity can no longer flow through the battery.”

When the researchers heated the battery above 160 F (70 C), the polyethylene film quickly expanded like a balloon, causing the spiky particles to separate and the battery to shut down. But when the temperature dropped back down to 160 F (70 C), the polyethylene shrunk, the particles came back into contact, and the battery started generating electricity again.

“We can even tune the temperature higher or lower depending on how many particles we put in or what type of polymer materials we choose,” said Bao, who is also a professor, by courtesy, of chemistry and of materials science and engineering. “For example, we might want the battery to shut down at 50 C or 100 C.”

Reversible strategy

To test the stability of new material, the researchers repeatedly applied heat to the battery with a hot-air gun. Each time, the battery shut down when it got too hot and quickly resumed operating when the temperature cooled.

“Compared with previous approaches, our design provides a reliable, fast, reversible strategy that can achieve both high battery performance and improved safety,” Cui said. “This strategy holds great promise for practical battery applications.”

Here’s a link to and a citation for the paper,

Fast and reversible thermoresponsive polymer switching materials for safer batteries by Zheng Chen, Po-Chun Hsu, Jeffrey Lopez, Yuzhang Li, John W. F. To, Nan Liu, Chao Wang, Sean C. Andrews, Jia Liu, Yi Cui, & Zhenan Bao. Nature Energy 1, Article number: 15009 (2016) doi:10.1038/nenergy.2015.9 Published online: 11 January 2016

This paper appears to be open access.

The sense of touch via artificial skin

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Scientists have been working for years to allow artificial skin to transmit what the brain would recognize as the sense of touch. For anyone who has lost a limb and gotten a prosthetic replacement, the loss of touch is reputedly one of the more difficult losses to accept. The sense of touch is also vital in robotics if the field is to expand and include activities reliant on the sense of touch, e.g., how much pressure do you use to grasp a cup; how much strength  do you apply when moving an object from one place to another?

For anyone interested in the ‘electronic skin and pursuit of touch’ story, I have a Nov. 15, 2013 posting which highlights the evolution of the research into e-skin and what was then some of the latest work.

This posting is a 2015 update of sorts featuring the latest e-skin research from Stanford University and Xerox PARC. (Dexter Johnson in an Oct. 15, 2015 posting on his Nanoclast blog (on the IEEE [Institute of Electrical and Electronics Engineering] site) provides a good research summary.) For anyone with an appetite for more, there’s this from an Oct. 15, 2015 American Association for the Advancement of Science (AAAS) news release on EurekAlert,

Using flexible organic circuits and specialized pressure sensors, researchers have created an artificial “skin” that can sense the force of static objects. Furthermore, they were able to transfer these sensory signals to the brain cells of mice in vitro using optogenetics. For the many people around the world living with prosthetics, such a system could one day allow them to feel sensation in their artificial limbs. To create the artificial skin, Benjamin Tee et al. developed a specialized circuit out of flexible, organic materials. It translates static pressure into digital signals that depend on how much mechanical force is applied. A particular challenge was creating sensors that can “feel” the same range of pressure that humans can. Thus, on the sensors, the team used carbon nanotubes molded into pyramidal microstructures, which are particularly effective at tunneling the signals from the electric field of nearby objects to the receiving electrode in a way that maximizes sensitivity. Transferring the digital signal from the artificial skin system to the cortical neurons of mice proved to be another challenge, since conventional light-sensitive proteins used in optogenetics do not stimulate neural spikes for sufficient durations for these digital signals to be sensed. Tee et al. therefore engineered new optogenetic proteins able to accommodate longer intervals of stimulation. Applying these newly engineered optogenic proteins to fast-spiking interneurons of the somatosensory cortex of mice in vitro sufficiently prolonged the stimulation interval, allowing the neurons to fire in accordance with the digital stimulation pulse. These results indicate that the system may be compatible with other fast-spiking neurons, including peripheral nerves.

And, there’s an Oct. 15, 2015 Stanford University news release on EurkeAlert describing this work from another perspective,

The heart of the technique is a two-ply plastic construct: the top layer creates a sensing mechanism and the bottom layer acts as the circuit to transport electrical signals and translate them into biochemical stimuli compatible with nerve cells. The top layer in the new work featured a sensor that can detect pressure over the same range as human skin, from a light finger tap to a firm handshake.

Five years ago, Bao’s [Zhenan Bao, a professor of chemical engineering at Stanford,] team members first described how to use plastics and rubbers as pressure sensors by measuring the natural springiness of their molecular structures. They then increased this natural pressure sensitivity by indenting a waffle pattern into the thin plastic, which further compresses the plastic’s molecular springs.

To exploit this pressure-sensing capability electronically, the team scattered billions of carbon nanotubes through the waffled plastic. Putting pressure on the plastic squeezes the nanotubes closer together and enables them to conduct electricity.

This allowed the plastic sensor to mimic human skin, which transmits pressure information as short pulses of electricity, similar to Morse code, to the brain. Increasing pressure on the waffled nanotubes squeezes them even closer together, allowing more electricity to flow through the sensor, and those varied impulses are sent as short pulses to the sensing mechanism. Remove pressure, and the flow of pulses relaxes, indicating light touch. Remove all pressure and the pulses cease entirely.

The team then hooked this pressure-sensing mechanism to the second ply of their artificial skin, a flexible electronic circuit that could carry pulses of electricity to nerve cells.

Importing the signal

Bao’s team has been developing flexible electronics that can bend without breaking. For this project, team members worked with researchers from PARC, a Xerox company, which has a technology that uses an inkjet printer to deposit flexible circuits onto plastic. Covering a large surface is important to making artificial skin practical, and the PARC collaboration offered that prospect.

Finally the team had to prove that the electronic signal could be recognized by a biological neuron. It did this by adapting a technique developed by Karl Deisseroth, a fellow professor of bioengineering at Stanford who pioneered a field that combines genetics and optics, called optogenetics. Researchers bioengineer cells to make them sensitive to specific frequencies of light, then use light pulses to switch cells, or the processes being carried on inside them, on and off.

For this experiment the team members engineered a line of neurons to simulate a portion of the human nervous system. They translated the electronic pressure signals from the artificial skin into light pulses, which activated the neurons, proving that the artificial skin could generate a sensory output compatible with nerve cells.

Optogenetics was only used as an experimental proof of concept, Bao said, and other methods of stimulating nerves are likely to be used in real prosthetic devices. Bao’s team has already worked with Bianxiao Cui, an associate professor of chemistry at Stanford, to show that direct stimulation of neurons with electrical pulses is possible.

Bao’s team envisions developing different sensors to replicate, for instance, the ability to distinguish corduroy versus silk, or a cold glass of water from a hot cup of coffee. This will take time. There are six types of biological sensing mechanisms in the human hand, and the experiment described in Science reports success in just one of them.

But the current two-ply approach means the team can add sensations as it develops new mechanisms. And the inkjet printing fabrication process suggests how a network of sensors could be deposited over a flexible layer and folded over a prosthetic hand.

“We have a lot of work to take this from experimental to practical applications,” Bao said. “But after spending many years in this work, I now see a clear path where we can take our artificial skin.”

Here’s a link to and a citation for the paper,

A skin-inspired organic digital mechanoreceptor by Benjamin C.-K. Tee, Alex Chortos, Andre Berndt, Amanda Kim Nguyen, Ariane Tom, Allister McGuire, Ziliang Carter Lin, Kevin Tien, Won-Gyu Bae, Huiliang Wang, Ping Mei, Ho-Hsiu Chou, Bianxiao Cui, Karl Deisseroth, Tse Nga Ng, & Zhenan Bao. Science 16 October 2015 Vol. 350 no. 6258 pp. 313-316 DOI: 10.1126/science.aaa9306

This paper is behind a paywall.

Electronic skin and its evolution

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Michael Berger has featured an article in the journal Advanced Materials, which reviews 25 years of work on e-skin (aka, electronic skin or artificial skin) in his Nov. 15, 2013 Nanowerk Spotlight series article ,

Advances in materials, fabrication strategies and device designs for flexible and stretchable electronics and sensors make it possible to envision a not-too-distant future where ultra-thin, flexible circuits based on inorganic semiconductors can be wrapped and attached to any imaginable surface, including body parts and even internal organs. Robotic technologies will also benefit as it becomes possible to fabricate electronic skin (‘e-skin’) that, for instance, could allow surgical robots to interact, in a soft contacting mode, with their surroundings through touch. In addition to giving robots a finer sense of touch, engineers believe that e-skin technology could also be used to create things like wallpapers that double as touchscreen displays and dashboard laminates that allow drivers to adjust electronic controls with the wave of a hand.

Here’s a link to and a citation for the 25-year review of work on e-skin,

25th Anniversary Article: The Evolution of Electronic Skin (E-Skin): A Brief History, Design Considerations, and Recent Progress by Mallory L. Hammock, Alex Chortos, Benjamin C.-K. Tee, Jeffrey B.-H. Tok, and Zhenan Bao. Advanced Materials Volume 25, Issue 42, pages 5997–6038, November 13, 2013 Article first published online: 22 OCT 2013 DOI: 10.1002/adma.201302240

© 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

The review article is behind a paywall but Berger’s synopsis offers a good overview* and tidbits such as this timeline (Berger offers a larger version) which includes important moments in science fiction (Note: Links in the caption have been removed),

Figure 1. A brief chronology of the evolution of e-skin. We emphasize several science fictional events in popular culture that inspired subsequent critical technological advancements in the development of e-skin. Images reproduced with permission: “micro-structured pressure sensor,”[18] “stretchable OLEDs,”[20b] “stretchable OPVs,”[21a] “stretchable, transparent e-skin,”[22] “macroscale nanowire e-skin,”[23a] “rechargeable, stretchable batteries,”[137] “interlocked e-skin.”[25] Copyright, respectively, 2010, 2009, 2012, 2005, 2010, 2013, 2012. Macmillan Publishers Ltd. “Flexible, active-matrix e-skin” image reproduced with permission.[26a] Copyright, 2004. National Academy of Sciences USA. “Epidermal electronics” image reproduced with permission.[390a] Copyright, American Association for the Advancement of Science. “Stretchable batteries” image reproduced with permission.[27] “Infrared e-skin” image reproduced with permission.[8b] Copyright 2001, IEEE. “Anthropomorphic cybernetic hand” image reproduced with permission.[426] Copyright 2006, IEEE. [downloaded from http://onlinelibrary.wiley.com.proxy.lib.sfu.ca/doi/10.1002/adma.201302240/full]

Figure 1. A brief chronology of the evolution of e-skin. We emphasize several science fictional events in popular culture that inspired subsequent critical technological advancements in the development of e-skin. Images reproduced with permission: “micro-structured pressure sensor,”[18] “stretchable OLEDs,”[20b] “stretchable OPVs,”[21a] “stretchable, transparent e-skin,”[22] “macroscale nanowire e-skin,”[23a] “rechargeable, stretchable batteries,”[137] “interlocked e-skin.”[25] Copyright, respectively, 2010, 2009, 2012, 2005, 2010, 2013, 2012. Macmillan Publishers Ltd. “Flexible, active-matrix e-skin” image reproduced with permission.[26a] Copyright, 2004. National Academy of Sciences USA. “Epidermal electronics” image reproduced with permission.[390a] Copyright, American Association for the Advancement of Science. “Stretchable batteries” image reproduced with permission.[27] “Infrared e-skin” image reproduced with permission.[8b] Copyright 2001, IEEE. “Anthropomorphic cybernetic hand” image reproduced with permission.[426] Copyright 2006, IEEE. [downloaded from http://onlinelibrary.wiley.com.proxy.lib.sfu.ca/doi/10.1002/adma.201302240/full]

Here’s an excerpt from the review article outlining the 1970s – 1990s period featuring some of the science fiction which has influenced the science (Note: Links have been removed),

The prospect of creating artificial skin was in many ways inspired by science fiction, which propelled the possibility of e-skin into the imagination of both the general public as well as the scientific community. One of the first science fiction books to explore the use of mechanical replacement organs was Caidin’s Cyborg in 1971, on which the famed Six Million Dollar Man television series about a man with a bionic replacement arm and eye was later based (1974).[4] Shortly after, at the beginning of the 1980s, George Lucas created a vision of a future with e-skin in the famous Star Wars series. In particular, he depicted a scene showing a medical robot installing an electronic hand with full sensory perception on the main character, Luke Skywalker.[5] Shortly after, in 1984, the Terminator movie series depicted humanoid robots and even a self-healing robot.[6] These fictitious renditions of e-skin took place against a real-life backdrop of vibrant microelectronics research that began bridging science fiction with scientific reality.

Early technological advancements in the development of e-skin were concomitant with their science fiction inspirations. In 1974, Clippinger et al. demonstrated a prosthetic hand capable of discrete sensor feedback.[7] Nearly a decade later, Hewlett-Packard (HP) marketed a personal computer (HP-150) that was equipped with a touchscreen, allowing users to activate functions by simply touching the display. It was the first mass-marketed electronic device capitalizing on the intuitive nature of human touch. In 1985, General Electric (GE) built the first sensitive skin for a robotic arm using discrete infrared sensors placed on a flexible sheet at a resolution of ≈5 cm.[8] The fabricated sensitive skin was proximally aware of its surroundings, allowing the robot’s arm to avert potential obstacles and effectively maneuver within its physical environment. Despite the robotic arm’s lack of fingers and low resolution, it was capable of demonstrating that electronics integrated into a membrane could allow for natural human–machine interaction. For example, the robotic arm was able to ‘dance’ with a ballerina without any pre-programmed motions.[8] In addition to the ability of an artificial skin to interact with its surroundings, it is equally critical that the artificial skin mimics the mechanical properties of human skin to accommodate its various motions. Hence, to build life-like prosthetics or humanoid robots, soft, flexible, and stretchable electronics needed to be developed.

In the 1990s, scientists began using flexible electronic materials to create large-area, low-cost and printable sensor sheets. Jiang et al. proposed one of the first flexible sensor sheets for tactile shear force sensing by creating silicon (Si) micro-electro-mechanical (MEM) islands by etching thin Si wafers and integrating them on flexible polyimide foils.[9] Much work has since been done to enhance the reliability of large sensor sheets to mechanical bending.[10] Around the same time, flexible arrays fabricated from organic semiconductors began to emerge that rivaled the performance of amorphous Si.[11]

Just before the turn of the millennium, the first “Sensitive Skin Workshop” was held in Washington DC under the aegis of the National Science Foundation and the Defense Advanced Research Projects Agency, bringing together approximately sixty researchers from different sectors of academia, industry, and government. It was discovered that there was significant industrial interest in e-skins for various applications, ranging from robotics to health care. A summary of concepts outlined in the workshop was compiled by Lumelsky et al.[12] In the early 2000s, the pace of e-skin development significantly increased as a result of this workshop, and researchers began to explore different types of sensors that could be more easily integrated with microprocessors.

I have written about e-skin a number of times, most recently in a July 9, 2013 posting about work on flexible sensors and gold nanoparticles being conducted at Technion-Israel Institute of Technology. This review helps to contextualize projects such as the one at Technion and elsewhere.

*To avoid redundancy ‘synopsis’ was replaced by ‘overview’ on Oct. 19, 2015.

Come, see my etchings … they detect poison gases

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Inviting someone over to come see your etchings is an old seduction line made laughable through endless repetition. Maybe this latest innovation, will bring the line back into vogue. Researchers at the Massachusetts Institute of Technology (MIT) have devised a gas sensor that you can create/etch with a simple mechanical pencil and paper imprinted with gold electrodes.

The Oct. 9, 2012 news item on Nanowerk provides details,

Carbon nanotubes offer a powerful new way to detect harmful gases in the environment. However, the methods typically used to build carbon nanotube sensors are hazardous and not suited for large-scale production.

A new fabrication method created by MIT chemists — as simple as drawing a line on a sheet of paper — may overcome that obstacle. MIT postdoc Katherine Mirica has designed a new type of pencil lead in which graphite is replaced with a compressed powder of carbon nanotubes. The lead, which can be used with a regular mechanical pencil, can inscribe sensors on any paper surface.

The sensor, described in the journal Angewandte Chemie (“Mechanical Drawing of Gas Sensors on Paper”), detects minute amounts of ammonia gas, an industrial hazard. Timothy Swager, the John D. MacArthur Professor of Chemistry and leader of the research team, says the sensors could be adapted to detect nearly any type of gas.

The Oct. 9, 2012 MIT news release by Anne Trafton, which originated the news item, describes how the scientists developed this new fabrication system,

Swager and Mirica set out to create a solvent-free fabrication method based on paper. Inspired by pencils on her desk, Mirica had the idea to compress carbon nanotubes into a graphite-like material that could substitute for pencil lead.

To create sensors using their pencil, the researchers draw a line of carbon nanotubes on a sheet of paper imprinted with small electrodes made of gold. They then apply an electrical current and measure the current as it flows through the carbon nanotube strip, which acts as a resistor. If the current is altered, it means gas has bound to the carbon nanotubes.

The researchers tested their device on several different types of paper, and found that the best response came with sensors drawn on smoother papers. They also found that the sensors give consistent results even when the marks aren’t uniform.

Two major advantages of the technique are that it is inexpensive and the “pencil lead” is extremely stable, Swager says. “You can’t imagine a more stable formulation. The molecules are immobilized,” he says.

The new sensor could prove useful for a variety of applications, says Zhenan Bao, an associate professor of chemical engineering at Stanford University. “I can already think of many ways this technique can be extended to build carbon nanotube devices,” says Bao, who was not part of the research team. “Compared to other typical techniques, such as spin coating, dip coating or inkjet printing, I am impressed with the good reproducibility of sensing response they were able to get.”

It’s interesting but where carbon nanotubes are concerned I would like to know if they’ve considered safety issues. Given their similarity to asbestos fibres, it would seem researchers might want to indicate it’s safe to use carbon nanotubes in this new fabrication process.

Printing jello and conducting electricity

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The July 4, 2012 news item on ScienceDaily about a gel that behaves like biological tissue but conducts electricity is another one of those pieces of research which illustrate the idea that the boundary between the behaviour of biological and nonbiological materials is wavering,

The material, created by Stanford chemical engineering Associate Professor Zhenan Bao, materials science and engineering Associate Professor Yi Cui and members of their labs, is a kind of conducting hydrogel — a jelly that feels and behaves like biological tissues, but conducts electricity like a metal or semiconductor.

That combination of characteristics holds enormous promise for biological sensors and futuristic energy storage devices, but has proven difficult to manufacture until now.

The ScienceDaily news item originated in a June 27, 2012 article written by Max McClure for the (University of) Stanford Report,

Bao and Cui made the gel by binding long chains of the organic compound aniline together with phytic acid, found naturally in plant tissues. The acid is able to grab up to six polymer chains at once, making for an extensively cross-linked network.

“There are already commercially available conducting polymers,” said Bao, “but they all form a uniform film without any nanostructures.”

In contrast, the new gel’s cross-linking makes for a complex, sponge-like structure.  The hydrogel is marked with innumerable tiny pores that expand the gel’s surface area, increasing the amount of charge it can hold, its ability to sense chemicals, and the rapidity of its electrical response.

Still, the gel can be easily manipulated. Because the material doesn’t solidify until the last step of its synthesis, it can be printed or sprayed as a liquid and turned into a gel after it’s already in place – meaning that manufacturers should be able to construct intricately patterned electrodes at low cost.

Here’s more about the electrical conductance properties from the McClure article,

The material’s unusual structure also gives the gel what Cui referred to as “remarkable electronic properties.”

Most hydrogels are tied together by a large number of insulating molecules, reducing the material’s overall ability to pass electrical current. But phytic acid is a “small-molecule dopant” – meaning that when it links polymer chains, it also lends them charge. This effect makes the hydrogel highly conductive.

The gel’s conductance is “among the best you can get through this kind of process,” said Cui. Its capacity to hold charge is very high, and its response to applied charge is unusually fast.

The substance’s similarity to biological tissues, its large surface area and its electrical capabilities make it well suited for allowing biological systems to communicate with technological hardware.

The researchers envision it being used in everything from medical probes and laboratory biological sensors to biofuel cells and high-energy density capacitors.

“And all it’s made of are commercially available ingredients thrown into a water solution,” said Bao.

The July 4, 2012 ScienceDaily news item provided this citation for the paper,

L. Pan, G. Yu, D. Zhai, H. R. Lee, W. Zhao, N. Liu, H. Wang, B. C.- K. Tee, Y. Shi, Y. Cui, Z. Bao. Hierarchical nanostructured conducting polymer hydrogel with high electrochemical activity. Proceedings of the National Academy of Sciences, 2012; 109 (24): 9287 DOI: 10.1073/pnas.1202636109

Nanotechnology-enabled robot skin

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We take it for granted most of the time. The ability to sense pressure and respond to appropriately doesn’t seem like any great gift but without it, you’d crush fragile objects or be unable to hold onto the heavy ones.

It’s this ability to sense pressure that’s a stumbling block for robotmakers who want to move robots into jobs that require some dexterity, e.g., one that could clean yours windows and your walls without damaging one or failing to clean the other.

Two research teams have recently published papers about their work on solving the ‘pressure problem’. From the article by Jason Palmer for BBC News,

The materials, which can sense pressure as sensitively and quickly as human skin, have been outlined by two groups reporting in [the journal] Nature Materials.

The skins are arrays of small pressure sensors that convert tiny changes in pressure into electrical signals.

The arrays are built into or under flexible rubber sheets that could be stretched into a variety of shapes.

The materials could be used to sheath artificial limbs or to create robots that can pick up and hold fragile objects. They could also be used to improve tools for minimally-invasive surgery.

One team is located at the University of California, Berkeley and the other at Stanford University. The Berkeley team headed by Ali Javey, associate professor of electrical engineering and computer sciences has named their artificial skin ‘e-skin’. From the article by Dan Nosowitz on the Fast Company website,

Researchers at the University of California at Berkeley, backed by DARPA funding, have come up with a thin prototype material that’s getting science nerds all in a tizzy about the future of robotics.

This material is made from germanium and silicon nanowires grown on a cylinder, then rolled around a sticky polyimide substrate. What does that get you? As CNet says, “The result was a shiny, thin, and flexible electronic material organized into a matrix of transistors, each of which with hundreds of semiconductor nanowires.”

But what takes the material to the next level is the thin layer of pressure-sensitive rubber added to the prototype’s surface, capable of measuring pressures between zero and 15 kilopascals–about the normal range of pressure for a low-intensity human activity, like, say, writing a blog post. Basically, this rubber layer turns the nanowire material into a sort of artificial skin, which is being played up as a miracle material.

As Nosowitz points out, this is a remarkable achievement and it is a first step since skin registers pressure, pain, temperature, wetness, and more. Here’s an illustration of Berkeley’s e-skin (Source: University of California Berkeley, accessed from  http://berkeley.edu/news/media/releases/2010/09/12_eskin.shtml Sept. 14, 2010),

An artist’s illustration of an artificial e-skin with nanowire active matrix circuitry covering a hand. The fragile egg illustrates the functionality of the e-skin device for prosthetic and robotic applications.

The Stanford team’s approach has some similarities to the Berkeley’s (from Jason Palmer’s BBC article),

“Javey’s work is a nice demonstration of their capability in making a large array of nanowire TFTs [this film transistor],” said Zhenan Bao of Stanford University, whose group demonstrated the second approach.

The heart of Professor Bao’s devices is micro-structured rubber sheet in the middle of the TFT – effectively re-creating the functionality of the Berkeley group’s skins with less layers.

“Instead of laminating a pressure-sensitive resistor array on top of a nanowire TFT array, we made our transistors to be pressure sensitive,” Professor Bao explained to BBC News.

Here’s a short video about the Stanford team’s work (Source: Stanford University, accessed from http://news.stanford.edu/news/2010/september/sensitive-artificial-skin-091210.html Sept. 14, 2010),

Both approaches to the ‘pressure problem’ have at least one shortcoming. The Berkeley’s team’s e-skin has less sensitivity than Stanford’s while the Stanford team’s artificial skin is less flexible than e-skin as per Palmer’s BBC article. Also, I noticed that the Berkeley team at least is being funded by DARPA ([US Dept. of Defense] Defense Advanced Research Projects Agency) so I’m assuming a fair degree of military interest, which always gives me pause. Nonetheless, bravo to both teams.