Tag Archives: Zhiyong Cai

Cellulose Nanofibrillated Fiber Based Transistors from the University of Wisconsin-Madison

There’s a team of researchers at the University of Wisconsin-Madison working to substitute silicon used in computer chips with cellulose derived from wood (my May 27, 2015 posting). Their latest effort, featuring mobile electronics, is described in a July 1, 2015 news item on Azonano,

A report published by the U.S. Environmental Protection Agency in 2012 showed that about 152 million mobile devices are discarded every year, of which only 10 percent is recycled — a legacy of waste that consumes a tremendous amount of natural resources and produces a lot of trash made from expensive and non-biodegradable materials like highly purified silicon.

Now researchers from the University of Wisconsin-Madison have come up with a new solution to alleviate the environmental burden of discarded electronics. They have demonstrated the feasibility of making microwave biodegradable thin-film transistors from a transparent, flexible biodegradable substrate made from inexpensive wood, called cellulose nanofibrillated fiber (CNF). This work opens the door for green, low-cost, portable electronic devices in future.

A June 30, 2015 American Institute of Physics news release by Zhengzheng Zhang, which originated the news item, describes the research in more detail,

“We found that cellulose nanofibrillated fiber based transistors exhibit superior performance as that of conventional silicon-based transistors,” said Zhenqiang Ma, the team leader and a professor of electrical and computer engineering at the UW-Madison. “And the bio-based transistors are so safe that you can put them in the forest, and fungus will quickly degrade them. They become as safe as fertilizer.”

Nowadays, the majority of portable electronics are built on non-renewable, non-biodegradable materials such as silicon wafers, which are highly purified, expensive and rigid substrates, but cellulose nanofibrillated fiber films have the potential to replace silicon wafers as electronic substrates in environmental friendly, low-cost, portable gadgets or devices of the future.

Cellulose nanofibrillated fiber is a sustainable, strong, transparent nanomaterial made from wood. Compared to other polymers like plastics, the wood nanomaterial is biocompatible and has relatively low thermal expansion coefficient, which means the material won’t change shape as the temperature changes. All these superior properties make cellulose nanofibril an outstanding candidate for making portable green electronics.

To create high-performance devices, Ma’s team employed silicon nanomembranes as the active material in the transistor — pieces of ultra-thin films (thinner than a human hair) peeled from the bulk crystal and then transferred and glued onto the cellulose nanofibrill substrate to create a flexible, biodegradable and transparent silicon transistor.To create high-performance devices, Ma’s team employed silicon nanomembranes as the active material in the transistor — pieces of ultra-thin films (thinner than a human hair) peeled from the bulk crystal and then transferred and glued onto the cellulose nanofibrill substrate to create a flexible, biodegradable and transparent silicon transistor.

But to make portable electronics, the biodegradable transistor needed to be able to operate at microwave frequencies, which is the working range of most wireless devices. The researchers thus conducted a series of experiments such as measuring the current-voltage characteristics to study the device’s functional performance, which finally showed the biodegradable transistor has superior microwave-frequency operation capabilities comparable to existing semiconductor transistors.

“Biodegradable electronics provide a new solution for environmental problems brought by consumers’ pursuit of quickly upgraded portable devices,” said Ma. “It can be anticipated that future electronic chips and portable devices will be much greener and cheaper than that of today.”

Next, Ma and colleagues plan to develop more complicated circuit system based on the biodegradable transistors.

Here’s a link to and a citation for the team’s latest paper,

Microwave flexible transistors on cellulose nanofibrillated fiber substrates by Jung-Hun Seo, Tzu-Hsuan Chang, Jaeseong Lee, Ronald Sabo, Weidong Zhou, Zhiyong Cai, Shaoqin Gong, and Zhenqiang Ma.  Applied Physics Letters, Volume 106, Issue 26 or  Appl. Phys. Lett. 106, 262101 (2015); http://dx.doi.org/10.1063/1.4921077

This is an open access paper.

Wood chip/computer chip, a cellulose nanofibril development

I imagine researchers at the University of Wisconsin-Madison and the US Department of Agriculture Forest Products Laboratory (FPL) are hoping they have managed to create a wood-based computer chip that can be commercialized in the near future. From a May 26, 2015 news item on ScienceDaily,

Portable electronics — typically made of non-renewable, non-biodegradable and potentially toxic materials — are discarded at an alarming rate in consumers’ pursuit of the next best electronic gadget.

In an effort to alleviate the environmental burden of electronic devices, a team of University of Wisconsin-Madison researchers has collaborated with researchers in the Madison-based U.S. Department of Agriculture Forest Products Laboratory (FPL) to develop a surprising solution: a semiconductor chip made almost entirely of wood.

The research team, led by UW-Madison electrical and computer engineering professor Zhenqiang “Jack” Ma, described the new device in a paper published today (May 26, 2015) by the journal Nature Communications. The paper demonstrates the feasibility of replacing the substrate, or support layer, of a computer chip, with cellulose nanofibril (CNF), a flexible, biodegradable material made from wood.

Here’s what the wood computer chip looks like,

A cellulose nanofibril (CNF) computer chip rests on a leaf. Photo: Yei Hwan Jung, Wisconsin Nano Engineering Device Laboratory

A cellulose nanofibril (CNF) computer chip rests on a leaf. Photo: Yei Hwan Jung, Wisconsin Nano Engineering Device Laboratory Courtesy University of Wisconsin-Madison

A May 25, 2015 University of Wisconsin-Madison news release by John Steeno, which originated the news item, provides more details,

“The majority of material in a chip is support. We only use less than a couple of micrometers for everything else,” Ma says. “Now the chips are so safe you can put them in the forest and fungus will degrade it. They become as safe as fertilizer.”

Zhiyong Cai, project leader for an engineering composite science research group at FPL, has been developing sustainable nanomaterials since 2009.

“If you take a big tree and cut it down to the individual fiber, the most common product is paper. The dimension of the fiber is in the micron stage,” Cai says. “But what if we could break it down further to the nano scale? At that scale you can make this material, very strong and transparent CNF paper.”

Working with Shaoqin “Sarah” Gong, a UW-Madison professor of biomedical engineering, Cai’s group addressed two key barriers to using wood-derived materials in an electronics setting: surface smoothness and thermal expansion.

“You don’t want it to expand or shrink too much. Wood is a natural hydroscopic material and could attract moisture from the air and expand,” Cai says. “With an epoxy coating on the surface of the CNF, we solved both the surface smoothness and the moisture barrier.”

Gong and her students also have been studying bio-based polymers for more than a decade. CNF offers many benefits over current chip substrates, she says.

“The advantage of CNF over other polymers is that it’s a bio-based material and most other polymers are petroleum-based polymers. Bio-based materials are sustainable, bio-compatible and biodegradable,” Gong says. “And, compared to other polymers, CNF actually has a relatively low thermal expansion coefficient.”

The group’s work also demonstrates a more environmentally friendly process that showed performance similar to existing chips. The majority of today’s wireless devices use gallium arsenide-based microwave chips due to their superior high-frequency operation and power handling capabilities. However, gallium arsenide can be environmentally toxic, particularly in the massive quantities of discarded wireless electronics.

Yei Hwan Jung, a graduate student in electrical and computer engineering and a co-author of the paper, says the new process greatly reduces the use of such expensive and potentially toxic material.

“I’ve made 1,500 gallium arsenide transistors in a 5-by-6 millimeter chip. Typically for a microwave chip that size, there are only eight to 40 transistors. The rest of the area is just wasted,” he says. “We take our design and put it on CNF using deterministic assembly technique, then we can put it wherever we want and make a completely functional circuit with performance comparable to existing chips.”

While the biodegradability of these materials will have a positive impact on the environment, Ma says the flexibility of the technology can lead to widespread adoption of these electronic chips.

“Mass-producing current semiconductor chips is so cheap, and it may take time for the industry to adapt to our design,” he says. “But flexible electronics are the future, and we think we’re going to be well ahead of the curve.”

Here’s a link to and a citation for the paper,

High-performance green flexible electronics based on biodegradable cellulose nanofibril paper by Yei Hwan Jung, Tzu-Hsuan Chang, Huilong Zhang, Chunhua Yao, Qifeng Zheng, Vina W. Yang, Hongyi Mi, Munho Kim,    Sang June Cho, Dong-Wook Park, Hao Jiang, Juhwan Lee,    Yijie Qiu, Weidong Zhou, Zhiyong Cai, Shaoqin Gong, & Zhenqiang Ma. Nature Communications 6, Article number: 7170 doi:10.1038/ncomms8170 Published 26 May 2015

This paper is open access.

Cleaning up oil* spills with cellulose nanofibril aerogels

Given the ever-expanding scope of oil and gas production as previously impossible to reach sources are breached and previously unusable contaminated sources are purified for use while major pipelines and mega tankers are being built to transport all this product, it’s good to see that research into cleaning up oil spills is taking place. A Feb. 26, 2014 news item on Azonano features a project at the University of Wisconsin–Madison,

Cleaning up oil spills and metal contaminates in a low-impact, sustainable and inexpensive manner remains a challenge for companies and governments globally.

But a group of researchers at the University of Wisconsin–Madison is examining alternative materials that can be modified to absorb oil and chemicals without absorbing water. If further developed, the technology may offer a cheaper and “greener” method to absorb oil and heavy metals from water and other surfaces.

Shaoqin “Sarah” Gong, a researcher at the Wisconsin Institute for Discovery (WID) and associate professor of biomedical engineering, graduate student Qifeng Zheng, and Zhiyong Cai, a project leader at the USDA Forest Products Laboratory in Madison, have recently created and patented the new aerogel technology.

The Feb. 25, 2014 University of Wisconsin–Madison news release, which originated the news item, explains a little bit about aergels and about what makes these cellulose nanofibril-based aerogels special,

Aerogels, which are highly porous materials and the lightest solids in existence, are already used in a variety of applications, ranging from insulation and aerospace materials to thickening agents in paints. The aerogel prepared in Gong’s lab is made of cellulose nanofibrils (sustainable wood-based materials) and an environmentally friendly polymer. Furthermore, these cellulose-based aerogels are made using an environmentally friendly freeze-drying process without the use of organic solvents.

It’s the combination of this “greener” material and its high performance that got Gong’s attention.

“For this material, one unique property is that it has superior absorbing ability for organic solvents — up to nearly 100 times its own weight,” she says. “It also has strong absorbing ability for metal ions.”

Treating the cellulose-based aerogel with specific types of silane after it is made through the freeze-drying process is a key step that gives the aerogel its water-repelling and oil-absorbing properties.

The researchers have produced a video showing their aerogel in operation,

For those who don’t have the time for a video, the news release describes some of the action taking place,

“So if you had an oil spill, for example, the idea is you could throw this aerogel sheet in the water and it would start to absorb the oil very quickly and efficiently,” she says. “Once it’s fully saturated, you can take it out and squeeze out all the oil. Although its absorbing capacity reduces after each use, it can be reused for a couple of cycles.”

In addition, this cellulose-based aerogel exhibits excellent flexibility as demonstrated by compression mechanical testing.

Though much work needs to be done before the aerogel can be mass-produced, Gong says she’s eager to share the technology’s potential benefits beyond the scientific community.

“We are living in a time where pollution is a serious problem — especially for human health and for animals in the ocean,” she says. “We are passionate to develop technology to make a positive societal impact.”

Here’s a link to and a citation for the research paper,

Green synthesis of polyvinyl alcohol (PVA)–cellulose nanofibril (CNF) hybrid aerogels and their use as superabsorbents by Qifeng Zheng, Zhiyong Cai, and Shaoqin Gong.  J. Mater. Chem. A, 2014,2, 3110-3118 DOI: 10.1039/C3TA14642A First published online 16 Dec 2013

This paper is behind a paywall. I last wrote about oil-absorbing nanosponges in an April 17, 2012 posting. Those sponges were based on carbon nanotubes (CNTs).

* ‘oils’ in headline changed to ‘oil’ on May 6, 2014.