Tag Archives: NanoXplore

Graphite research at Simon Fraser University (Vancouver, Canada) and NanoXplore’s (Montréal, Canada) graphene oxide production

Graphite

Simon Fraser University (SFU) announced a partnership with Ontario’s Sheridan College and three Canadian companies (Terrella Energy Systems, Alpha Technologies, and Westport Innovations) in a research project investigating low-cost graphite thermal management products. From an April 9, 2015 SFU news release,

Simon Fraser University is partnering with Ontario’s Sheridan College, and a trio of Canadian companies, on research aimed at helping the companies to gain market advantage from improvements on low-cost graphite thermal management products.

 

Graphite is an advanced engineering material with key properties that have potential applications in green energy systems, automotive components and heating ventilating air conditioning systems.

 

The project combines expertise from SFU’s Laboratory for Alternative Energy Conversion with Sheridan’s Centre for Advanced Manufacturing and Design Technologies.

 

With $700,000 in funding from the Natural Sciences and Engineering Research Council’s (NSERC) College and Community Innovation program, the research will help accelerate the development and commercialization of this promising technology, says project lead Majid Bahrami, an associate professor in SFU’s School of Mechatronics Systems Engineering (MSE) at SFU’s Surrey campus.

 

The proposed graphite products take aim at a strategic $40 billion/year thermal management products market, Bahrami notes. 

 

Inspired by the needs of the companies, Bahrami says the project has strong potential for generating intellectual property, leading to advanced manufacturing processes as well as new, efficient graphite thermal products.

 

The companies involved include:

 

Terrella Energy Systems, which recently developed a roll-embossing process that allows high-volume, cost-effective manufacturing of micro-patterned, coated and flexible graphite sheets;

 

Alpha Technologies, a leading telecom/electronics manufacturer, which is in the process of developing next-generation ‘green’ cooling solutions for their telecom/electronics systems;

 

Westport Innovations, which is interested in integrating graphite heat exchangers in their natural gas fuel systems, such as heat exchangers for heavy-duty trucks.

 

Bahrami, who holds a Canada Research Chair in Alternative Energy Conversion Systems, expects the project will also lead to significant training and future business and employment opportunities in the manufacturing and energy industry, as well as the natural resource sector and their supply chain.

 

“This project leverages previous federal government investment into world-class testing equipment, and SFU’s strong industrial relationships and entrepreneurial culture, to realize collective benefits for students, researchers, and companies,” says Joy Johnson, SFU’s VP Research. “By working together and pooling resources, SFU and its partners will continue to generate novel green technologies and energy conversion solutions.”

 

Fast Facts:

  • The goal of the NSERC College and Community Innovation program is to increase innovation at the community and/or regional level by enabling Canadian colleges to increase their capacity to work with local companies, particularly small and medium-sized enterprises (SMEs).
  • Canada is the fifth largest exporter of raw graphite.

I have mentioned graphite here before. Generally, it’s in relation to graphite mining deposits in Ontario and Québec, which seem to have been of great interest as a source for graphene production. A Feb. 20, 2015 posting was the the latest of those mentions and, coincidentally, it features NanoXplore and graphene, the other topic noted in the head for this posting.

Graphene and NanoXplore

An April 17, 2015 news item on Azonano makes a production announcement,

Group NanoXplore Inc., a Montreal-based company specialising in the production and application of graphene and its derivative materials, announced today that it is producing Graphene Oxide in industrial quantities. The Graphene Oxide is being produced in the same 3 metric tonne per year facility used to manufacture NanoXplore’s standard graphene grades and derivative products such as a unique graphite-graphene composite suitable for anodes in Li-ion batteries.

An April 16, 2015 NanoXplore news release on MarketWired, which originated the news item, describes graphene oxide and its various uses,

Graphene Oxide (GO) is similar to graphene but with significant amounts of oxygen introduced into the graphene structure. GO, unlike graphene, can be readily mixed in water which has led people to use GO in thin films, water-based paints and inks, and biomedical applications. GO is relatively simple to synthesise on a lab scale using a modified Hummers’ method, but scale-up to industrial production is quite challenging and dangerous. This is because the Hummers’ method uses strong oxidizing agents in a highly exothermic reaction which produces toxic and explosive gas. NanoXplore has developed a completely new and different approach to producing GO based upon its proprietary graphene production platform. This novel production process is completely safe and environmentally friendly and produces GO in volumes ranging from kilogram to tonne quantities.

“NanoXplore’s ability to produce industrially useful quantities of Graphene Oxide in a safe and scalable manner is a game changer, said Dr. Soroush Nazarpour, President and CEO of NanoXplore. “Mixing graphene with standard industrially materials is the key to bringing it to industrial markets. Graphene Oxide mixes extremely well with all water based solutions, and we have received repeated customer requests for water soluble graphene over the last two years”.

It sounds exciting but it would be helpful (for someone like me, who’s ignorant about these things) to know the graphene oxide market’s size. This would help me to contextualize the excitement.

You can find out more about NanoXplore here.

NanoXplore: graphene and graphite in Québec (Canada)

For the second time this week I’m going to be mentioning the province of Québec (Canada) in relation to its ‘nanotechnology’ businesses (see: Cellulose nanocrystals (CNC), also known as nanocrystalline cellulose (NCC), and toxicity; some Celluforce news; anti-petroleum extremists posted on Feb. 19, 2015). A Feb. 20, 2015 news item on Azonano announces a graphene production facility in the Montréal area,

Group NanoXplore Inc., a Montreal-based company specialising in the production and application of graphene and its derivative materials, announced today that its graphene production facility is in full operation with a capacity of 3 metric tonnes per year. This is the largest graphene production capacity in Canada and, outside of China, one of the 5 largest in the world.

A Feb. 19, 2015 NanoXplore news release on MarketWire, which originated the news item, provides a bit more detail in amidst the promotional hype,

NanoXplore’s production process is unique and the core of the company’s competitive advantage. The proprietary process gently and efficiently creates pristine graphene from natural flake graphite without creating the crystalline defects that can limit performance. The process also functionalises the graphene material during production making subsequent mixing with a broad range of industrial materials simple and efficient. NanoXplore’s facility is routinely producing several standard grades of graphene as well as derivative products such as a unique graphite-graphene composite suitable for anodes in Li-ion batteries. [emphasis mine]

Another graphite connection in Québec

Interestingly, back in 2012 Hydro-Québec signed a deal with another Québec-based company, Focus Graphite (which owns a graphite deposit in the northeastern part of the province) to explore ways to produce more efficient lithium-ion batteries (my Nov 27, 2012 posting).

Getting back to the news release, it also provides a summary description of NanoXplore,

NanoXplore is a privately held advanced materials company focused on the large-scale production of high quality graphene and the integration of graphene into real world industrial products. NanoXplore achieves significant improvements in performance for its customers with very low levels of graphene because its material is of high quality (few defects, highly dispersible), because the production process can easily tune the dimensions of the graphene platelets, and because NanoXplore has specific expertise in dispersing graphene in a broad range of industrial materials. NanoXplore partners with its customers to integrate graphene into their products and processes, providing them with innovative products and a strong competitive advantage.

Graphite mines

NanoXplore, too, has some sort of relationship with a graphite mine or, in this case mining company, Mason Graphite (from the NanoXplore website’s Investors’ page),

FROM MINE TO PRODUCT

Partnered with Canadian mining company Mason Graphite, NanoXplore has access to lower quartile graphite/graphene production costs as well as a stable, long term, large flake source of raw material. Local government bodies have embraced the graphite-graphene cluster. With production and R&D centrally located in Montreal, NanoXplore offers world class innovation and true intellectual property safety for its formulation partners.

By the way, Benoit Gascon, NanoXplore’s board chair (scroll down to the bottom  of the team list) is also Mason Graphite’s Chief Executive Officer (CEO). The company has recently announced a detailed study on large-scale production of value-added graphite products (from a Feb. 11, 2015 Mason Graphite news release),

Mason Graphite Inc. (“Mason Graphite” or the “Company”) (TSX VENTURE:LLG)(OTCQX:MGPHF) announces that it has initiated a detailed study for large scale processing of value-added graphite products.

Value-added processing includes micronization, additional purification, spheronization and coating, resulting in graphite products that are suitable for a wide range of electrochemical applications (including alkaline batteries, lithium-ion batteries and fuel cells), technical applications (including carbon brushes, brake linings, plastics and lubricants), and other specialized uses.

The development and validation of the fabrication processes for these graphite products will be carried out by the National Research Council of Canada (“NRC”) along with Hatch, and is expected to conclude by the end of 2015. Following initial scoping work, equipment trials and product testing, the Company intends to provide preliminary results and an updated work program by mid-2015.

The NRC is the Government of Canada’s premier research and technology organization. Hatch is an engineering firm located in Montreal which is already working closely with Mason Graphite on the development of the Lac Gueret Graphite Project.

Other parts of Canada and the graphite/graphene enterprise

NanoXplore and Focus Graphite are not the only companies with connections to a graphite mine in Québec. There’s also Vancouver (Canada)-based Lomiko Metals (mentioned here in an April 17, 2013 posting [for the first time]. A. Paul Gill, Lomiko’s CEO, seems to be pursuing a similar business strategy in that Lomiko, too, has a number of business alliances, e.g., the mine, a research and development laboratory, etc. Moving out of Québec, there is also a graphite mine in Ontario owned by Northern Graphite (my Feb. 6, 2012 posting). It seems Canadians in eastern Canada have a valuable resource in graphite flakes.