Tag Archives: rust

Rust shocks scientists

Researchers at the Vienna University of Technology have made a surprising discovery about a well established atomic structure on magnetite surfaces (rust), according to a Dec. 4, 2014 news item on ScienceDaily,

Magnetite (or Fe3O4) is an elaborate kind of rust — a regular lattice of oxygen and iron atoms. But this material plays an increasingly important role as a catalyst, in electronic devices and in medical applications.

Scientists at the Vienna University of Technology have now shown that the atomic structure of the magnetite surface, which everybody had assumed to be well-established, has in fact been wrong all along. The properties of magnetite are governed by missing iron atoms in the sub-surface layer. “It turns out that the surface of Fe3O4 is not Fe3O4 at all, but rather Fe11O16,” says Professor Ulrike Diebold, head of the metal-oxide-research group at TU Wien (Vienna). The new findings have now been published in the journal Science.

A Dec. 5, 2014 Vienna University of Technology press release, which despite the date appears to have originated the news item, describes the process which resulted in the researchers changing how they thought about the surface chemistry and physics they were examining,

Perhaps the most surprising property of the magnetite surface is that single atoms placed on the surface, for instance gold or palladium, stay perfectly in place instead of balling up and forming a nanoparticle. This effect makes the surface an extremely efficient catalyst for chemical reactions – but nobody had ever been able to tell why magnetite behaves that way. “Also, Fe3O4-based electronics never function quite as well as they should”, says Gareth Parkinson (TU Wien). “Because materials interact with their environment through the surface, it’s really important to understand the structure of the surface and why it forms.”

Very often, the properties of metal oxides depend on oxygen vacancies in the topmost atomic layers. Depending on the environment, some oxygen atoms on the surface may be missing. This can dramatically influence the electronic properties of the material. “Everyone in our community thinks about missing oxygen atoms. That is why it took us quite a while to figure out that it is in fact missing iron atoms that do the trick”, says Gareth Parkinson.

It’s not the oxygen, it’s the metal

Developing this new understanding, further the scientists proposed a new theory (from the press release),

Instead of a fixed structure of metal atoms with built-in oxygen atoms, one rather has to think of iron-oxides as a well-defined oxygen structure with little metal atoms hiding inside. Directly below the outermost atomic layer, the crystal structure is rearranged and some iron atoms are absent.

It is precisely above such places of missing iron atoms that other metal atoms attach. These iron-vacancy-sites are regularly spaced, and so there is always some well-defined distance between gold or palladium atoms attaching to the surface. This explains why magnetite surfaces prevent these atoms from forming clusters.

The idea of completely re-thinking the crystal structure of magnetite was rather bold, and therefore the scientists analysed their theory very carefully. Quantum simulations were carried out on large supercomputers to show that the proposed structure was indeed physically reasonable. After that, electron diffraction measurements were done together with researchers at the University of Erlangen-Nuremberg, Germany.

“By scattering slow electrons at surfaces, one can measure how well the actual crystal structure of the material agrees with a theoretical model”, says Ulrike Diebold. This agreement is quantified by the so-called “R-value”. “For very well-known structures, one may achieve an R-value of 0.1 or 0.15. For magnetite, nobody had ever managed to get anything better than 0.3, and people said it just could not be done.” But the new magnetite structure with missing iron atoms agrees very well with the experimental data, yielding an R-value of 0.125.

This new theory may apply to more than one metal oxide (from the press release),

Metal oxides are widely known to be technologically important but extremely complicated to describe. “Our results show that there is no need to despair. Metal oxides can be modelled quite accurately after all, but maybe not in the way one might expect at first glance”, says Gareth Parkinson. The scientists expect that their findings do not just apply to iron oxide but also to oxides of cobalt, manganese or nickel. Re-thinking their crystal structures could possibly boost iron-oxide research in many areas and lead to applications in chemical catalysis, electronics or medicine.

Here’s a link to and a citation for the research paper,

Subsurface cation vacancy stabilization of the magnetite (001) surface by R. Bliem, E. McDermott, P. Ferstl, M. Setvin, O. Gamba, J. Pavelec, M. A. Schneider, M. Schmid, U. Diebold, P. Blaha, L. Hammer, and G. S. Parkinson. Science 5 December 2014: Vol. 346 no. 6214 pp. 1215-1218 DOI: 10.1126/science.1260556

This paper is behind a paywall.

Studying corrosion from the other side

Corrosion can be beautiful as well as destructive,

Typically, the process of corrosion has been studied from the metal side of the equation - See more at: http://www.anl.gov/articles/core-corrosion#sthash.ZPqFF13I.dpuf. Courtesy of the Argonne National Laboratory

Typically, the process of corrosion has been studied from the metal side of the equation – See more at: http://www.anl.gov/articles/core-corrosion#sthash.ZPqFF13I.dpuf. Courtesy of the Argonne National Laboratory

A Feb. 18, 2014 news item on Nanowerk expands on the theme of corrosion as destruction (Note: Links have been removed),

Anyone who has ever owned a car in a snowy town – or a boat in a salty sea – can tell you just how expensive corrosion can be.

One of the world’s most common and costly chemical reactions, corrosion happens frequently at the boundaries between water and metal surfaces. In the past, the process of corrosion has mostly been studied from the metal side of the equation.

However, in a new study (“Chloride ions induce order-disorder transition at water-oxide interfaces”), scientists at the Center for Nanoscale Materials at the U.S. Department of Energy’s Argonne National Laboratory investigated the problem from the other side, looking at the dynamics of water containing dissolved ions located in the regions near a metal surface.

The Feb. 14, 2014 Argonne National Laboratory news release by Jared Sagoff, which originated the news item, describes how the scientists conducted their research,

A team of researchers led by Argonne materials scientist Subramanian Sankaranarayanan simulated the physical and chemical dynamics of dissolved ions in water at the atomic level as it corrodes metal oxide surfaces. “Water-based solutions behave quite differently near a metal or oxide surface than they do by themselves,” Sankaranarayanan said. “But just how the chemical ions in the water interact with a surface has been an area of intense debate.”

Under low-chlorine conditions, water tends to form two-dimensional ordered layers near solid interfaces because of the influence of its strong hydrogen bonds. However, the researchers found that increasing the proportion of chlorine ions above a certain threshold causes a change in which the solution loses its ordered nature near the surface and begins to act similar to water away from the surface. This transition, in turn, can increase the rate at which materials corrode as well as the freezing temperature of the solution.

This switch between an ordered and a disordered structure near the metal surface happens incredibly quickly, in just fractions of a nanosecond. The speed of the chemical reaction necessitates the use of high-performance computers like Argonne’s Blue/Gene Q supercomputer, Mira.

To further explore these electrochemical oxide interfaces with high-performance computers, Sankaranarayanan and his colleagues from Argonne, Harvard University and the University of Missouri have also been awarded 40 million processor-hours of time on Mira.

“Having the ability to look at these reactions in a more powerful simulation will give us the opportunity to make a more educated guess of the rates of corrosion for different scenarios,” Sankaranarayanan said. Such studies will open up for the first time fundamental studies of corrosion behavior and will allow scientists to tailor materials surfaces to improve the stability and lifetime of materials.

Here’s a link to and a citation for the paper,

Chloride ions induce order-disorder transition at water-oxide interfaces by Sanket Deshmukh, Ganesh Kamath, Shriram Ramanathan, and Subramanian K. R. S. Sankaranarayanan. Phys. Rev. E 88 (6), 062119 (2013) [5 pages]

This article is behind a paywall on both the primary site and the beta site (the American Physical Society is testing a new website for its publications).

Insomniac iron oxide (rust) electrons and environmentally friendly semiconductors

The Sept. 7, 2012 news item by Lynn Yarris for physorg.com highlights some research on rust being conducted (pun intended) at Lawrence Berkeley National Laboratory (Berkeley Labs).

Rust – iron oxide – is a poor conductor of electricity, which is why an electronic device with a rusted battery usually won’t work. Despite this poor conductivity, an electron transferred to a particle of rust will use thermal energy to continually move or “hop” from one atom of iron to the next. Electron mobility in iron oxide can hold huge significance for a broad range of environment- and energy-related reactions, including reactions pertaining to uranium in groundwater and reactions pertaining to low-cost solar energy devices.  …

“We believe this work is the starting point for a new area of time-resolved geochemistry that seeks to understand chemical reaction mechanisms by making various kinds of movies that depict in real time how atoms and electrons move during reactions,” says Benjamin Gilbert, a geochemist with Berkeley Lab’s Earth Sciences Division and a co-founder of the Berkeley Nanogeoscience Center who led this research. “Using ultrafast pump-probe X-ray spectroscopy, we were able to measure the rates at which electrons are transported through spontaneous iron-to-iron hops in redox-active iron oxides. Our results showed that the rates depend on the structure of the iron oxide and confirmed that certain aspects of the current model of electron hopping in iron oxides are correct.”

The news item provides a wealth of detail about electron hopping and iron oxide but I was most intrigued by future applications,

Katz [Jordan Katz, the lead author, now with Denison University]  is excited about the application of these results to finding ways to use iron oxide for solar energy collection and conversion.

“Iron oxide is a semiconductor that is abundant, stable and environmentally friendly, and its properties are optimal for absorption of sunlight,” he says. “To use iron oxide for solar energy collection and conversion, however, it is critical to understand how electrons are transferred within the material, which when used in a conventional design is not highly conductive. Experiments such as this will help us to design new systems with novel nanostructured architectures that promote desired redox reactions, and suppress deleterious reactions in order to increase the efficiency of our device.”

I find rust quite attractive although, admittedly, very irritating at times. I have never before considered the possibility it might prove useful nor had I realized that it never rests (sleeps).