Tag Archives: Eric R. Meshot

Could mass production of single-walled carbon nanotubes (SWCNTs) make our nanotechnology dreams come true?

A new technique from the Lawrence Livermore National Laboratory (LLNL) for increasing production of organized single-walled carbon nanotubes (SWCNTs) was announced in an October 25, 2022 news item on Nanowerk, Note: A link has been removed,

Lawrence Livermore National Laboratory (LLNL) scientists are scaling up the production of vertically aligned single-walled carbon nanotubes (SWCNT) that could revolutionize diverse commercial products ranging from rechargeable batteries, automotive parts and sporting goods to boat hulls and water filters.

Vertically aligned carbon nanotubes growing from catalytic nanoparticles (gold color) on a silicon wafer on top of a heating stage (red glow). Diffusion of acetylene (black molecules) through the gas phase to the catalytic sites determines the growth rate in a cold-wall showerhead reactor. Image by Adam Samuel Connell/LLNL.

An October 24, 2022 LLNL news release, which originated the news item, provides details,

Most CNT [carbon nanotube] production today is used in bulk composite materials and thin films, which rely on unorganized CNT architectures. For many uses, organized CNT architectures such as vertically aligned forests provide important advantages for exploiting the properties of individual CNTs in macroscopic systems.

“Robust synthesis of vertically-aligned carbon nanotubes at large scale is required to accelerate deployment of numerous cutting-edge devices to emerging commercial applications,” said LLNL scientist and lead author Francesco Fornasiero. “To address this need, we demonstrated that the structural characteristics of single-walled CNTs produced at wafer scale in a growth regime dominated by bulk diffusion of the gaseous carbon precursor are remarkably invariant over a broad range of process conditions.”

The team found that the vertically oriented SWCNTs retained very high quality when increasing precursor concentration (the initial carbon) up to 30-fold, the catalyst substrate area from 1 cm2 to 180 cm2, growth pressure from 20 to 790 Mbar and gas flowrates up to 8-fold.

LLNL scientists derived a kinetics model that shows the growth kinetics can be accelerated by using a lighter bath gas to aid precursor diffusion, and that byproduct formation, which becomes progressively more important at higher growth pressure, could be greatly mitigated by using a hydrogen-free growth environment. The model also indicates that appropriate choice of the CNT growth recipe and fluid dynamics conditions can increase the production throughput by 6-fold and the carbon conversion efficiency to higher than 90%.

“These model projections, along with the remarkably conserved structure of the CNT forests over a wide range of synthesis conditions, suggest that a bulk-diffusion-limited growth regime may facilitate preservation of vertically aligned CNT-based device performance during scale up,” said LLNL scientist and first author Sei Jin Park.

The team concluded that operating in a growth regime that is quantitatively described by a simple CNT growth kinetics model can facilitate process optimization and lead to a more rapid deployment of cutting-edge vertically-aligned CNT applications.

Applications include lithium-ion batteries, thermal interfaces, water purification, supercapacitors, breathable fabrics and sensors.

Here’s a link to and a citation for the paper,

Synthesis of wafer-scale SWCNT forests with remarkably invariant structural properties in a bulk-diffusion-controlled kinetic regime by Sei Jin Park, Kathleen Moyer-Vanderburgh, Steven F. Buchsbaum, Eric R. Meshot, Melinda L. Jue, Kuang Jen Wu, Francesco Fornasiero. Carbon Volume 201, 5 January 2023, Pages 745-755 DOI: https://doi.org/10.1016/j.carbon.2022.09.068 Available online 29 September 2022, Version of Record 4 October 2022.

This paper appears to be open access.

Understanding how carbon nanotubes grow and self-organize is key to better production

This research may help to commercialize use of carbon nanotubes (CNTs), a  ‘magical’ nanoscale material with great promise and great difficulties (standardizing production being one of the main difficulties). A Feb. 10, 2017 news item on phys.org describes how researchers at the Lawrence Livermore National Laboratory (LLNL) and other collaborators have recorded carbon nanotubes self-organizing,

For the first time, Lawrence Livermore National Laboratory scientists and collaborators have captured a movie of how large populations of carbon nanotubes grow and align themselves.

Understanding how carbon nanotubes (CNT) nucleate, grow and self-organize to form macroscale materials is critical for application-oriented design of next-generation supercapacitors, electronic interconnects, separation membranes and advanced yarns and fabrics.

A Feb. 9, 2017 LLNL news release, which originated the news item, provides more information about the research (Note: Links have been removed),

New research by LLNL scientist Eric Meshot and colleagues from Brookhaven National Laboratory (link is external) (BNL) and Massachusetts Institute of Technology (link is external) (MIT) has demonstrated direct visualization of collective nucleation and self-organization of aligned carbon nanotube films inside of an environmental transmission electron microscope (ETEM).

In a pair of studies reported in recent issues of Chemistry of Materials (link is external) and ACS Nano (link is external), the researchers leveraged a state-of-the-art kilohertz camera in an aberration-correction ETEM at BNL to capture the inherently rapid processes that govern the growth of these exciting nanostructures.

Among other phenomena discovered, the researchers are the first to provide direct proof of how mechanical competition among neighboring carbon nanotubes can simultaneously promote self-alignment while also frustrating and limiting growth.

“This knowledge may enable new pathways toward mitigating self-termination and promoting growth of ultra-dense and aligned carbon nanotube materials, which would directly impact several application spaces, some of which are being pursued here at the Laboratory,” Meshot said.

Meshot has led the CNT synthesis development at LLNL for several projects, including those supported by the Laboratory Directed Research and Development (LDRD) program and the Defense Threat Reduction Agency (link is external) (DTRA) that use CNTs as fluidic nanochannels for applications ranging from single-molecule detection to macroscale membranes for breathable and protective garments.

Here’s a link to and a citation for the both of the papers mentioned in the news release,

Measurement of the Dewetting, Nucleation, and Deactivation Kinetics of Carbon Nanotube Population Growth by Environmental Transmission Electron Microscopy by Mostafa Bedewy, B. Viswanath, Eric R. Meshot, Dmitri N. Zakharov, Eric A. Stach, and A. John Hart. Chem. Mater., 2016, 28 (11), pp 3804–3813 DOI: 10.1021/acs.chemmater.6b00798 Publication Date (Web): May 23, 2016

Copyright © 2016 American Chemical Society

Real-Time Imaging of Self-Organization and Mechanical Competition in Carbon Nanotube Forest Growth by Viswanath Balakrishnan, Mostafa Bedewy, Eric R. Meshot, Sebastian W. Pattinson, Erik S. Polsen, Fabrice Laye, Dmitri N. Zakharov, Eric A. Stach, and A. John Hart. ACS Nano, 2016, 10 (12), pp 11496–11504 DOI: 10.1021/acsnano.6b07251 Publication Date (Web): November 23, 2016

Copyright © 2016 American Chemical Society

Both papers are behind a paywall.

The researchers have also provided this image which allows you to appreciate the difference between a ‘scientific’ version of the work and an artistic version,

This transmission electron microscope image shows growth of a dense carbon nanotube population. Courtesy: LLNL

Protecting soldiers from biological and chemical agents with a ‘second skin’ made of carbon nanotubes

There are lots of ‘second skins’ which promise to protect against various chemical and biological agents, the big plus for this ‘skin’ from the US Lawrence Livermore National Laboratory is breathability. From an Aug. 3, 2016 news item on Nanowerk (Note: A link has been removed),

This material is the first key component of futuristic smart uniforms that also will respond to and protect from environmental chemical hazards. The research appears in the July 27 [2016] edition of the journal, , Advanced Materials (“Carbon Nanotubes: Ultrabreathable and Protective Membranes with Sub-5 nm Carbon Nanotube Pores”).

An Aug. 3, 2016 Lawrence Livermore National Laboratory (LLNL) news release (also on EurekAlert), which originated the news item, explains further (Note: Links have been removed),

High breathability is a critical requirement for protective clothing to prevent heat-stress and exhaustion when military personnel are engaged in missions in contaminated environments. Current protective military uniforms are based on heavyweight full-barrier protection or permeable adsorptive protective garments that cannot meet the critical demand of simultaneous high comfort and protection, and provide a passive rather than active response to an environmental threat.

The LLNL team fabricated flexible polymeric membranes with aligned carbon nanotube (CNT) channels as moisture conductive pores. The size of these pores (less than 5 nanometers, nm) is 5,000 times smaller than the width of a human hair [if 1 nm is 1/100,000 or 1/60,000 of a human hair {the two most commonly used measurements} then wouldn’t 5 nm be between 1/20,000 or1/15,000 of a human hair?] .

“We demonstrated that these membranes provide rates of water vapor transport that surpass those of commercial breathable fabrics like GoreTex, even though the CNT pores are only a few nanometers wide,” said Ngoc Bui, the lead author of the paper.

To provide high breathability, the new composite material takes advantage of the unique transport properties of carbon nanotube pores. By quantifying the membrane permeability to water vapor, the team found for the first time that, when a concentration gradient is used as a driving force, CNT nanochannels can sustain gas-transport rates exceeding that of a well-known diffusion theory by more than one order of magnitude.

These membranes also provide protection from biological agents due to their very small pore size — less than 5 nanometers (nm) wide. Biological threats like bacteria or viruses are much larger and typically more than 10-nm in size. Performed tests demonstrated that the CNT membranes repelled Dengue virus from aqueous solutions during filtration tests. This confirms that LLNL-developed CNT membranes provide effective protection from biological threats by size exclusion rather than by merely preventing wetting.

Furthermore, the results show that CNT pores combine high breathability and bio-protection in a single functional material.

However, chemical agents are much smaller in size and require the membrane pores to be able to react to block the threat. To encode the membrane with a smart and dynamic response to small chemical hazards, LLNL scientists and collaborators are surface modifying these prototype carbon nanotube membranes with chemical-threat-responsive functional groups. These functional groups will sense and block the threat like gatekeepers on the pore entrance. A second response scheme also is in development — similar to how living skin peels off when challenged with dangerous external factors. The fabric will exfoliate upon reaction with the chemical agent.

“The material will be like a smart second skin that responds to the environment,” said Kuang Jen Wu, leader of LLNL’s Biosecurity & Biosciences Group. “In this way, the fabric will be able to block chemical agents such as sulfur mustard (blister agent), GD and VX nerve agents, toxins such as staphylococcal enterotoxin and biological spores such as anthrax.”

Current work is directed toward designing this multifunctional material to undergo a rapid transition from the breathable state to the protective state.

“These responsive membranes are expected to be particularly effective in mitigating a physiological burden because a less breathable but protective state can be actuated locally and only when needed,” said Francesco Fornasiero, LLNL’s principal investigator of the project.

The new uniforms could be deployed in the field in less than 10 years.

“The goal of this science and technology program is to develop a focused, innovative technological solution for future chemical biological defense protective clothing,” said Tracee Whitfield, the DTRA [US Defense Threat Reduction Agency] science and technology manager for the Dynamic Multifunctional Material for a Second Skin Program. “Swatch-level evaluations will occur in early 2018 to demonstrate the concept of ‘second skin,’ a major milestone that is a key step in the maturation of this technology.”

The researchers have prepared a video describing their work,

Here’s a link to and a citation for the paper,

Ultrabreathable and Protective Membranes with Sub-5 nm Carbon Nanotube Pores by Ngoc Bui, Eric R. Meshot, Sangil Kim, José Peña, Phillip W. Gibson, Kuang Jen Wu, and Francesco Fornasiero. Advanced Materials Volume 28, Issue 28, pages 5871–5877, July 27, 2016 DOI: 10.1002/adma.201600740 Version of Record online: 9 MAY 2016

© 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

This paper is behind a paywall.