Tag Archives: Sebastian W. Pattinson

3D printing with cellulose

The scientists seem quite excited about their work with 3D printing and cellulose. From a March 3, 2017 MIT (Massachusetts Institute of Technology) news release (also on EurekAlert),

For centuries, cellulose has formed the basis of the world’s most abundantly printed-on material: paper. Now, thanks to new research at MIT, it may also become an abundant material to print with — potentially providing a renewable, biodegradable alternative to the polymers currently used in 3-D printing materials.

“Cellulose is the most abundant organic polymer in the world,” says MIT postdoc Sebastian Pattinson, lead author of a paper describing the new system in the journal Advanced Materials Technologies. The paper is co-authored by associate professor of mechanical engineering A. John Hart, the Mitsui Career Development Professor in Contemporary Technology.

Cellulose, Pattinson explains, is “the most important component in giving wood its mechanical properties. And because it’s so inexpensive, it’s biorenewable, biodegradable, and also very chemically versatile, it’s used in a lot of products. Cellulose and its derivatives are used in pharmaceuticals, medical devices, as food additives, building materials, clothing — all sorts of different areas. And a lot of these kinds of products would benefit from the kind of customization that additive manufacturing [3-D printing] enables.”

Meanwhile, 3-D printing technology is rapidly growing. Among other benefits, it “allows you to individually customize each product you make,” Pattinson says.

Using cellulose as a material for additive manufacturing is not a new idea, and many researchers have attempted this but faced major obstacles. When heated, cellulose thermally decomposes before it becomes flowable, partly because of the hydrogen bonds that exist between the cellulose molecules. The intermolecular bonding also makes high-concentration cellulose solutions too viscous to easily extrude.

Instead, the MIT team chose to work with cellulose acetate — a material that is easily made from cellulose and is already widely produced and readily available. Essentially, the number of hydrogen bonds in this material has been reduced by the acetate groups. Cellulose acetate can be dissolved in acetone and extruded through a nozzle. As the acetone quickly evaporates, the cellulose acetate solidifies in place. A subsequent optional treatment replaces the acetate groups and increases the strength of the printed parts.

“After we 3-D print, we restore the hydrogen bonding network through a sodium hydroxide treatment,” Pattinson says. “We find that the strength and toughness of the parts we get … are greater than many commonly used materials” for 3-D printing, including acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA).

To demonstrate the chemical versatility of the production process, Pattinson and Hart added an extra dimension to the innovation. By adding a small amount of antimicrobial dye to the cellulose acetate ink, they 3-D-printed a pair of surgical tweezers with antimicrobial functionality.

“We demonstrated that the parts kill bacteria when you shine fluorescent light on them,” Pattinson says. Such custom-made tools “could be useful for remote medical settings where there’s a need for surgical tools but it’s difficult to deliver new tools as they break, or where there’s a need for customized tools. And with the antimicrobial properties, if the sterility of the operating room is not ideal the antimicrobial function could be essential,” he says.

Because most existing extrusion-based 3-D printers rely on heating polymer to make it flow, their production speed is limited by the amount of heat that can be delivered to the polymer without damaging it. This room-temperature cellulose process, which simply relies on evaporation of the acetone to solidify the part, could potentially be faster, Pattinson says. And various methods could speed it up even further, such as laying down thin ribbons of material to maximize surface area, or blowing hot air over it to speed evaporation. A production system would also seek to recover the evaporated acetone to make the process more cost effective and environmentally friendly.

Cellulose acetate is already widely available as a commodity product. In bulk, the material is comparable in price to that of thermoplastics used for injection molding, and it’s much less expensive than the typical filament materials used for 3-D printing, the researchers say. This, combined with the room-temperature conditions of the process and the ability to functionalize cellulose in a variety of ways, could make it commercially attractive.

Here’s a link to and a citation for the paper,

Additive Manufacturing of Cellulosic Materials with Robust Mechanics and Antimicrobial Functionality by Sebastian W. Pattinson and A. John Hart. Advanced Materials Technologies DOI: 10.1002/admt.201600084 Version of Record online: 30 JAN 2017

© 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

This paper is behind a paywall.

Understanding how carbon nanotubes grow and self-organize is key to better production

This research may help to commercialize use of carbon nanotubes (CNTs), a  ‘magical’ nanoscale material with great promise and great difficulties (standardizing production being one of the main difficulties). A Feb. 10, 2017 news item on phys.org describes how researchers at the Lawrence Livermore National Laboratory (LLNL) and other collaborators have recorded carbon nanotubes self-organizing,

For the first time, Lawrence Livermore National Laboratory scientists and collaborators have captured a movie of how large populations of carbon nanotubes grow and align themselves.

Understanding how carbon nanotubes (CNT) nucleate, grow and self-organize to form macroscale materials is critical for application-oriented design of next-generation supercapacitors, electronic interconnects, separation membranes and advanced yarns and fabrics.

A Feb. 9, 2017 LLNL news release, which originated the news item, provides more information about the research (Note: Links have been removed),

New research by LLNL scientist Eric Meshot and colleagues from Brookhaven National Laboratory (link is external) (BNL) and Massachusetts Institute of Technology (link is external) (MIT) has demonstrated direct visualization of collective nucleation and self-organization of aligned carbon nanotube films inside of an environmental transmission electron microscope (ETEM).

In a pair of studies reported in recent issues of Chemistry of Materials (link is external) and ACS Nano (link is external), the researchers leveraged a state-of-the-art kilohertz camera in an aberration-correction ETEM at BNL to capture the inherently rapid processes that govern the growth of these exciting nanostructures.

Among other phenomena discovered, the researchers are the first to provide direct proof of how mechanical competition among neighboring carbon nanotubes can simultaneously promote self-alignment while also frustrating and limiting growth.

“This knowledge may enable new pathways toward mitigating self-termination and promoting growth of ultra-dense and aligned carbon nanotube materials, which would directly impact several application spaces, some of which are being pursued here at the Laboratory,” Meshot said.

Meshot has led the CNT synthesis development at LLNL for several projects, including those supported by the Laboratory Directed Research and Development (LDRD) program and the Defense Threat Reduction Agency (link is external) (DTRA) that use CNTs as fluidic nanochannels for applications ranging from single-molecule detection to macroscale membranes for breathable and protective garments.

Here’s a link to and a citation for the both of the papers mentioned in the news release,

Measurement of the Dewetting, Nucleation, and Deactivation Kinetics of Carbon Nanotube Population Growth by Environmental Transmission Electron Microscopy by Mostafa Bedewy, B. Viswanath, Eric R. Meshot, Dmitri N. Zakharov, Eric A. Stach, and A. John Hart. Chem. Mater., 2016, 28 (11), pp 3804–3813 DOI: 10.1021/acs.chemmater.6b00798 Publication Date (Web): May 23, 2016

Copyright © 2016 American Chemical Society

Real-Time Imaging of Self-Organization and Mechanical Competition in Carbon Nanotube Forest Growth by Viswanath Balakrishnan, Mostafa Bedewy, Eric R. Meshot, Sebastian W. Pattinson, Erik S. Polsen, Fabrice Laye, Dmitri N. Zakharov, Eric A. Stach, and A. John Hart. ACS Nano, 2016, 10 (12), pp 11496–11504 DOI: 10.1021/acsnano.6b07251 Publication Date (Web): November 23, 2016

Copyright © 2016 American Chemical Society

Both papers are behind a paywall.

The researchers have also provided this image which allows you to appreciate the difference between a ‘scientific’ version of the work and an artistic version,

This transmission electron microscope image shows growth of a dense carbon nanotube population. Courtesy: LLNL