Tag Archives: additive manufacturing.

Flexible graphene-rubber sensor for wearables

Courtesy: University of Waterloo

This waffled, greyish thing may not look like much but scientists are hopeful that it can be useful as a health sensor in athletic shoes and elsewhere. A March 6, 2020 news item on Nanowerk describes the work in more detail (Note: Links have been removed),

Researchers have utilized 3D printing and nanotechnology to create a durable, flexible sensor for wearable devices to monitor everything from vital signs to athletic performance (ACS Nano, “3D-Printed Ultra-Robust Surface-Doped Porous Silicone Sensors for Wearable Biomonitoring”).

The new technology, developed by engineers at the University of Waterloo [Ontario, Canada], combines silicone rubber with ultra-thin layers of graphene in a material ideal for making wristbands or insoles in running shoes.

A March 6, 2020 University of Waterloo news release, which originated the news item, delves further,

When that rubber material bends or moves, electrical signals are created by the highly conductive, nanoscale graphene embedded within its engineered honeycomb structure.

“Silicone gives us the flexibility and durability required for biomonitoring applications, and the added, embedded graphene makes it an effective sensor,” said Ehsan Toyserkani, research director at the Multi-Scale Additive Manufacturing (MSAM) Lab at Waterloo. “It’s all together in a single part.”

Fabricating a silicone rubber structure with such complex internal features is only possible using state-of-the-art 3D printing – also known as additive manufacturing – equipment and processes.

The rubber-graphene material is extremely flexible and durable in addition to highly conductive.

“It can be used in the harshest environments, in extreme temperatures and humidity,” said Elham Davoodi, an engineering PhD student at Waterloo who led the project. “It could even withstand being washed with your laundry.”

The material and the 3D printing process enable custom-made devices to precisely fit the body shapes of users, while also improving comfort compared to existing wearable devices and reducing manufacturing costs due to simplicity.

Toyserkani, a professor of mechanical and mechatronics engineering, said the rubber-graphene sensor can be paired with electronic components to make wearable devices that record heart and breathing rates, register the forces exerted when athletes run, allow doctors to remotely monitor patients and numerous other potential applications.

Researchers from the University of California, Los Angeles and the University of British Columbia collaborated on the project.

Here’s a link to and a citation for the paper,

3D-Printed Ultra-Robust Surface-Doped Porous Silicone Sensors for Wearable Biomonitoring by Elham Davoodi, Hossein Montazerian, Reihaneh Haghniaz, Armin Rashidi, Samad Ahadian, Amir Sheikhi, Jun Chen, Ali Khademhosseini, Abbas S. Milani, Mina Hoorfar, Ehsan Toyserkani. ACS Nano 2020, 14, 2, 1520-1532 DOI: https://doi.org/10.1021/acsnano.9b06283 Publication Date: January 6, 2020 Copyright © 2020 American Chemical Society

This paper is behind a paywall.

3D printing with cellulose

The scientists seem quite excited about their work with 3D printing and cellulose. From a March 3, 2017 MIT (Massachusetts Institute of Technology) news release (also on EurekAlert),

For centuries, cellulose has formed the basis of the world’s most abundantly printed-on material: paper. Now, thanks to new research at MIT, it may also become an abundant material to print with — potentially providing a renewable, biodegradable alternative to the polymers currently used in 3-D printing materials.

“Cellulose is the most abundant organic polymer in the world,” says MIT postdoc Sebastian Pattinson, lead author of a paper describing the new system in the journal Advanced Materials Technologies. The paper is co-authored by associate professor of mechanical engineering A. John Hart, the Mitsui Career Development Professor in Contemporary Technology.

Cellulose, Pattinson explains, is “the most important component in giving wood its mechanical properties. And because it’s so inexpensive, it’s biorenewable, biodegradable, and also very chemically versatile, it’s used in a lot of products. Cellulose and its derivatives are used in pharmaceuticals, medical devices, as food additives, building materials, clothing — all sorts of different areas. And a lot of these kinds of products would benefit from the kind of customization that additive manufacturing [3-D printing] enables.”

Meanwhile, 3-D printing technology is rapidly growing. Among other benefits, it “allows you to individually customize each product you make,” Pattinson says.

Using cellulose as a material for additive manufacturing is not a new idea, and many researchers have attempted this but faced major obstacles. When heated, cellulose thermally decomposes before it becomes flowable, partly because of the hydrogen bonds that exist between the cellulose molecules. The intermolecular bonding also makes high-concentration cellulose solutions too viscous to easily extrude.

Instead, the MIT team chose to work with cellulose acetate — a material that is easily made from cellulose and is already widely produced and readily available. Essentially, the number of hydrogen bonds in this material has been reduced by the acetate groups. Cellulose acetate can be dissolved in acetone and extruded through a nozzle. As the acetone quickly evaporates, the cellulose acetate solidifies in place. A subsequent optional treatment replaces the acetate groups and increases the strength of the printed parts.

“After we 3-D print, we restore the hydrogen bonding network through a sodium hydroxide treatment,” Pattinson says. “We find that the strength and toughness of the parts we get … are greater than many commonly used materials” for 3-D printing, including acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA).

To demonstrate the chemical versatility of the production process, Pattinson and Hart added an extra dimension to the innovation. By adding a small amount of antimicrobial dye to the cellulose acetate ink, they 3-D-printed a pair of surgical tweezers with antimicrobial functionality.

“We demonstrated that the parts kill bacteria when you shine fluorescent light on them,” Pattinson says. Such custom-made tools “could be useful for remote medical settings where there’s a need for surgical tools but it’s difficult to deliver new tools as they break, or where there’s a need for customized tools. And with the antimicrobial properties, if the sterility of the operating room is not ideal the antimicrobial function could be essential,” he says.

Because most existing extrusion-based 3-D printers rely on heating polymer to make it flow, their production speed is limited by the amount of heat that can be delivered to the polymer without damaging it. This room-temperature cellulose process, which simply relies on evaporation of the acetone to solidify the part, could potentially be faster, Pattinson says. And various methods could speed it up even further, such as laying down thin ribbons of material to maximize surface area, or blowing hot air over it to speed evaporation. A production system would also seek to recover the evaporated acetone to make the process more cost effective and environmentally friendly.

Cellulose acetate is already widely available as a commodity product. In bulk, the material is comparable in price to that of thermoplastics used for injection molding, and it’s much less expensive than the typical filament materials used for 3-D printing, the researchers say. This, combined with the room-temperature conditions of the process and the ability to functionalize cellulose in a variety of ways, could make it commercially attractive.

Here’s a link to and a citation for the paper,

Additive Manufacturing of Cellulosic Materials with Robust Mechanics and Antimicrobial Functionality by Sebastian W. Pattinson and A. John Hart. Advanced Materials Technologies DOI: 10.1002/admt.201600084 Version of Record online: 30 JAN 2017

© 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

This paper is behind a paywall.

Internship at Science and Technology Innovation Program in Washington, DC

The Woodrow Wilson International Center for Scholars is advertizing for a media-focused intern for Spring 2013. From the Dec. 12, 2012 notice,

The Science and Technology Innovation Program (STIP) at the Woodrow Wilson International Center for Scholars is currently seeking a media-focused intern for Spring 2013. The mission of STIP is to explore the scientific and technological frontier, stimulating discovery and bringing new tools to bear on public policy challenges that emerge as science advances.

Specific project areas include: nanotechnology, synthetic biology, Do-It-Yourself biology, the use of social media in disaster response, serious games, geoengineering, and additive manufacturing. Interns will work closely with a small, interdisciplinary team.

  • Applicants should be a graduate or undergraduate student with a background or strong interest in journalism, science/technology policy, public policy and/or policy analysis.
  • Solid reporting, writing and computer skills are a must. Experience with video/audio editing and new media is strongly desired.
  • Responsibilities include assisting with the website/social media, writing and editing, helping produce and edit short-form videos, staffing events and other duties as assigned.
  • Applicants should be creative, ready to engage in a wide variety of tasks and able to work independently and with a team in a fast-paced environment.
  • The internship is expected to last for 3-5 months at 15-20 hours per week. Scheduling is flexible.
  • Please include 2-3 writing samples/clips and links to any video/documentary work.
  • Compensation may be available.

To apply, please submit a cover letter, resume, and brief writing sample to stipintern@wilsoncenter.org with SPRING 2013 INTERN in the subject line.

There doesn’t seem to be any additional information about the internship on the Wilson Center but you can check for yourself here. Good luck!