Tag Archives: silicone oil

3D printed all liquid electronics

Even after watching the video, I still don’t quite believe it. A March 28, 2018 news item on ScienceDaily announces the work,

Scientists from the Department of Energy’s Lawrence Berkeley National Laboratory (Berkeley Lab [or LBNL]) have developed a way to print 3-D structures composed entirely of liquids. Using a modified 3-D printer, they injected threads of water into silicone oil — sculpting tubes made of one liquid within another liquid.

They envision their all-liquid material could be used to construct liquid electronics that power flexible, stretchable devices. The scientists also foresee chemically tuning the tubes and flowing molecules through them, leading to new ways to separate molecules or precisely deliver nanoscale building blocks to under-construction compounds.

A March 28, 2018 Berkeley Lab March 26, 2018 news release (also on EurekAlert), which originated the news item, describe the work in more detail,

The researchers have printed threads of water between 10 microns and 1 millimeter in diameter, and in a variety of spiraling and branching shapes up to several meters in length. What’s more, the material can conform to its surroundings and repeatedly change shape.

“It’s a new class of material that can reconfigure itself, and it has the potential to be customized into liquid reaction vessels for many uses, from chemical synthesis to ion transport to catalysis,” said Tom Russell, a visiting faculty scientist in Berkeley Lab’s Materials Sciences Division. He developed the material with Joe Forth, a postdoctoral researcher in the Materials Sciences Division, as well as other scientists from Berkeley Lab and several other institutions. They report their research March 24 [2018] in the journal Advanced Materials.

The material owes its origins to two advances: learning how to create liquid tubes inside another liquid, and then automating the process.

For the first step, the scientists developed a way to sheathe tubes of water in a special nanoparticle-derived surfactant that locks the water in place. The surfactant, essentially soap, prevents the tubes from breaking up into droplets. Their surfactant is so good at its job, the scientists call it a nanoparticle supersoap.

The supersoap was achieved by dispersing gold nanoparticles into water and polymer ligands into oil. The gold nanoparticles and polymer ligands want to attach to each other, but they also want to remain in their respective water and oil mediums. The ligands were developed with help from Brett Helms at the Molecular Foundry, a DOE Office of Science User Facility located at Berkeley Lab.

In practice, soon after the water is injected into the oil, dozens of ligands in the oil attach to individual nanoparticles in the water, forming a nanoparticle supersoap. These supersoaps jam together and vitrify, like glass, which stabilizes the interface between oil and water and locks the liquid structures in position.

This stability means we can stretch water into a tube, and it remains a tube. Or we can shape water into an ellipsoid, and it remains an ellipsoid,” said Russell. “We’ve used these nanoparticle supersoaps to print tubes of water that last for several months.”

Next came automation. Forth modified an off-the-shelf 3-D printer by removing the components designed to print plastic and replacing them with a syringe pump and needle that extrudes liquid. He then programmed the printer to insert the needle into the oil substrate and inject water in a predetermined pattern.

“We can squeeze liquid from a needle, and place threads of water anywhere we want in three dimensions,” said Forth. “We can also ping the material with an external force, which momentarily breaks the supersoap’s stability and changes the shape of the water threads. The structures are endlessly reconfigurable.”

This image illustrates how the water is printed,

These schematics show the printing of water in oil using a nanoparticle supersoap. Gold nanoparticles in the water combine with polymer ligands in the oil to form an elastic film (nanoparticle supersoap) at the interface, locking the structure in place. (Credit: Berkeley Lab)

Here’s a link to and a citation for the paper,

Reconfigurable Printed Liquids by Joe Forth, Xubo Liu, Jaffar Hasnain, Anju Toor, Karol Miszta, Shaowei Shi, Phillip L. Geissler, Todd Emrick, Brett A. Helms, Thomas P. Russell. Advanced Materials https://doi.org/10.1002/adma.201707603 First published: 24 March 2018

This paper is behind a paywall.

Graphene and silly putty combined to create ultra sensitive sensors

One of my favourite kinds of science story is the one where scientists turn to a children’s toy for their research. In this case, it’s silly putty. Before launching into the science part of this story, here’s more about silly putty from its Wikipedia entry (Note: A ll links have been removed),

During World War II, Japan invaded rubber-producing countries as they expanded their sphere of influence in the Pacific Rim. Rubber was vital for the production of rafts, tires, vehicle and aircraft parts, gas masks, and boots. In the U.S., all rubber products were rationed; citizens were encouraged to make their rubber products last until the end of the war and to donate spare tires, boots, and coats. Meanwhile, the government funded research into synthetic rubber compounds to attempt to solve this shortage.[10]

Credit for the invention of Silly Putty is disputed[11] and has been attributed variously to Earl Warrick,[12] of the then newly formed Dow Corning; Harvey Chin; and James Wright, a Scottish-born inventor working for General Electric in New Haven, Connecticut.[13] Throughout his life, Warrick insisted that he and his colleague, Rob Roy McGregor, received the patent for Silly Putty before Wright did; but Crayola’s history of Silly Putty states that Wright first invented it in 1943.[10][14][15] Both researchers independently discovered that reacting boric acid with silicone oil would produce a gooey, bouncy material with several unique properties. The non-toxic putty would bounce when dropped, could stretch farther than regular rubber, would not go moldy, and had a very high melting temperature. However, the substance did not have all the properties needed to replace rubber.[1]

In 1949 toy store owner Ruth Fallgatter came across the putty. She contacted marketing consultant Peter C.L. Hodgson (1912-1976).[16] The two decided to market the bouncing putty by selling it in a clear case. Although it sold well, Fallgatter did not pursue it further. However, Hodgson saw its potential.[1][3]

Already US$12,000 in debt, Hodgson borrowed US$147 to buy a batch of the putty to pack 1 oz (28 g) portions into plastic eggs for US$1, calling it Silly Putty. Initially, sales were poor, but after a New Yorker article mentioned it, Hodgson sold over 250,000 eggs of silly putty in three days.[3] However, Hodgson was almost put out of business in 1951 by the Korean War. Silicone, the main ingredient in silly putty, was put on ration, harming his business. A year later the restriction on silicone was lifted and the production of Silly Putty resumed.[17][9] Initially, it was primarily targeted towards adults. However, by 1955 the majority of its customers were aged 6 to 12. In 1957, Hodgson produced the first televised commercial for Silly Putty, which aired during the Howdy Doody Show.[18]

In 1961 Silly Putty went worldwide, becoming a hit in the Soviet Union and Europe. In 1968 it was taken into lunar orbit by the Apollo 8 astronauts.[17]

Peter Hodgson died in 1976. A year later, Binney & Smith, the makers of Crayola products, acquired the rights to Silly Putty. As of 2005, annual Silly Putty sales exceeded six million eggs.[19]

Silly Putty was inducted into the National Toy Hall of Fame on May 28, 2001. [20]

I had no idea silly putty had its origins in World War II era research. At any rate, it’s made its way back to the research lab to be united with graphene according to a Dec. 8, 2016 news item  on Nanowerk,

Researchers in AMBER, the Science Foundation Ireland-funded materials science research centre, hosted in Trinity College Dublin, have used graphene to make the novelty children’s material silly putty® (polysilicone) conduct electricity, creating extremely sensitive sensors. This world first research, led by Professor Jonathan Coleman from TCD and in collaboration with Prof Robert Young of the University of Manchester, potentially offers exciting possibilities for applications in new, inexpensive devices and diagnostics in medicine and other sectors.

A Dec. 9, 2016 Trinity College Dublin press release (also on EurekAlert), which originated the news item, describes their ‘G-putty’ in more detail,

Prof Coleman, Investigator in AMBER and Trinity’s School of Physics along with postdoctoral researcher Conor Boland, discovered that the electrical resistance of putty infused with graphene (“G-putty”) was extremely sensitive to the slightest deformation or impact. They mounted the G-putty onto the chest and neck of human subjects and used it to measure breathing, pulse and even blood pressure. It showed unprecedented sensitivity as a sensor for strain and pressure, hundreds of times more sensitive than normal sensors. The G-putty also works as a very sensitive impact sensor, able to detect the footsteps of small spiders. It is believed that this material will find applications in a range of medical devices.

Prof Coleman said, “What we are excited about is the unexpected behaviour we found when we added graphene to the polymer, a cross-linked polysilicone. This material as well known as the children’s toy silly putty. It is different from familiar materials in that it flows like a viscous liquid when deformed slowly but bounces like an elastic solid when thrown against a surface. When we added the graphene to the silly putty, it caused it to conduct electricity, but in a very unusual way. The electrical resistance of the G-putty was very sensitive to deformation with the resistance increasing sharply on even the slightest strain or impact. Unusually, the resistance slowly returned close to its original value as the putty self-healed over time.”

He continued, “While a common application has been to add graphene to plastics in order to improve the electrical, mechanical, thermal or barrier properties, the resultant composites have generally performed as expected without any great surprises. The behaviour we found with G-putty has not been found in any other composite material. This unique discovery will open up major possibilities in sensor manufacturing worldwide.”

Dexter Johnson in a Dec. 14, 2016 posting on his Nanoclast blog (on the IEEE [Institute of Electrical and Electronics Engineers]) puts this research into context,

For all the talk and research that has gone into exploiting graphene’s pliant properties for use in wearable and flexible electronics, most of the polymer composites it has been mixed with to date have been on the hard and inflexible side.

It took a team of researchers in Ireland to combine graphene with the children’s toy Silly Putty to set the nanomaterial community ablaze with excitement. The combination makes a new composite that promises to make a super-sensitive strain sensor with potential medical diagnostic applications.

“Ablaze with excitement,” eh? As Dexter rarely slips into hyperbole, this must be a big deal.

The researchers have made this video available,

For the very interested, here’s a link to and a citation for the paper,

Sensitive electromechanical sensors using viscoelastic graphene-polymer nanocomposites by Conor S. Boland, Umar Khan, Gavin Ryan, Sebastian Barwich, Romina Charifou, Andrew Harvey, Claudia Backes, Zheling Li, Mauro S. Ferreira, Matthias E. Möbius, Robert J. Young, Jonathan N. Coleman. Science  09 Dec 2016: Vol. 354, Issue 6317, pp. 1257-1260 DOI: 10.1126/science.aag2879

This paper is behind a paywall.