Tag Archives: Paul Cherukuri

3D-printed ‘smart helmets’ for the military

Caption: The Rice University-designed smart helmet is intended to modernize standard-issue military helmets by 3D-printing a nanomaterial-enhanced exoskeleton with embedded sensors to actively protect the brain against kinetic or directed-energy effects. Credit: Rice University

Hopefully this will limit the number of head injuries suffered by soldiers.

Some years ago I was at dinner with friends when one of them, a doctor at the local hospital, told me that the Canadian military, which was in Afghanistan at the time, was dealing with a high number of head injury cases, in part due to the soldiers’ own protective gear.

For example, the protective helmet meant you were less likely to receive a catastrophic injury to your cranium (e.g., metal cracking through bone) but your head would be shaken and that isn’t good for anyone’s brain.

It would seem this project at Rice University (Texas, US) is designed to limit the problem of your own protective gear causing injury, from a November 10, 2021 Rice University news release (also on EurekAlert), Note: Links have been removed,

Rice University researchers have received $1.3 million from the Office of Naval Research through the Defense Research University Instrumentation Program to create the world’s first printable military “smart helmet” using industrial-grade 3D printers. 

Led by principal investigator Paul Cherukuri, executive director of Rice’s Institute of Biosciences and Bioengineering, the Smart Helmet program aims to modernize standard-issue military helmets by 3D-printing a nanomaterial-enhanced exoskeleton with embedded sensors to actively protect the brain against kinetic or directed-energy effects. 

Rice will utilize Carbon Inc.’s L1 printer to develop a strong-but-light military-grade helmet that incorporates advances in materials, image processing, artificial intelligence, haptic feedback and energy storage. The printer enables rapid prototyping that in turn simplifies the process of incorporating the sensors, cameras, batteries and wiring harnesses the program requires, Cherukuri said. 

“Current helmets have evolved little since the last century and are still heavy, bulky, passive devices,” he said. “Because of advances in sensors and additive manufacturing, we’re now reimagining the helmet as a 3D-printed, AI-enabled, ‘always-on’ wearable that detects threats near or far and is capable of launching countermeasures to protect soldiers, sailors, airmen and Marines. Essentially, we’re building J.A.R.V.I.S.”

The Smart Helmet program will use technology drawn from projects like the FlatCam, a system developed by co-investigator and electrical and computer engineer Ashok Veeraraghavan and his colleagues that incorporates sophisticated image processing to eliminate the need for bulky lenses, as well as Cherukuri’s Teslaphoresis, a kind of tractor beam for nanomaterials that could help create physical and electromagnetic shields inside the helmets. 

“A smart helmet task force has been assembled from some of the finest minds at Rice to tackle the challenge of creating a self-contained, intelligent system that protects the warfighter at all times,” Cherukuri said. The task force includes the labs of materials scientist Pulickel Ajayan, civil and environmental engineer and Rice Provost Reginald DesRoches, mechanical engineer Marcia O’Malley, chemist James Tour and Veeraraghavan.

While the location of the L1 has yet to be determined, a Carbon M2 printer will be located at the Oshman Engineering Design Kitchen (OEDK), where it will be available for projects other than the helmet. Rice undergraduates who design and build their mandated capstone projects at the OEDK are taking part in the helmet project, working alongside graduate students and postdoctoral researchers to develop the heads-up display.   

“We’ve got a lot of innovative tech in university labs that has never seen the light of day,” Cherukuri said. “We’re simply developing that technology into a device that gives the men and women protecting our country a real chance at coming home safe and sound. This is for them.”

Where do I stand? a graphene artwork

A May 2,2019 news item on Nanowerk describes some graphene-based artwork being created at Rice University (Texas, US), Note: A link has been removed,

When you read about electrifying art, “electrifying” isn’t usually a verb. But an artist working with a Rice University lab is in fact making artwork that can deliver a jolt.

The Rice lab of chemist James Tour introduced laser-induced graphene (LIG) to the world in 2014, and now the researchers are making art with the technique, which involves converting carbon in a common polymer or other material into microscopic flakes of graphene.

The “ink” in “Where Do I Stand?” by artist Joseph Cohen is actually laser-induced graphene (LIG). The design shows Cohen’s impression of what LIG looks like at the microscopic level. The work was produced in the Rice University lab where the technique of creating LIG was invented. Photo by Jeff Fitlow
A detail from “Where Do I Stand?” by artist Joseph Cohen, who created the work at Rice University using laser-induced graphene as the medium. Photo by Jeff Fitlow

A May 2, 2019 Rice university news release (also received via email), which originated the news item, describes laser-induced graphene (LIG) and the art in more detail (Note: Links have been removed),

LIG is metallic and conducts electricity. The interconnected flakes are effectively a wire that could empower electronic artworks.

The paper in the American Chemical Society journal ACS Applied Nano Materials – simply titled “Graphene Art” – lays out how the lab and Houston artist and co-author Joseph Cohen generated LIG portraits and prints, including a graphene-inspired landscape called “Where Do I Stand?”

While the work isn’t electrified, Cohen said it lays the groundwork for future possibilities.

“That’s what I would like to do,” he said. “Not make it kitsch or play off the novelty, but to have it have some true functionality that allows greater awareness about the material and opens up the experience.”

Cohen created the design in an illustration program and sent it directly to the industrial engraving laser Tour’s lab uses to create LIG on a variety of materials. The laser burned the artist’s fine lines into the substrate, in this case archive-quality paper treated with fire retardant.

The piece, which was part of Cohen’s exhibit at Rice’s BioScience Research Collaborative last year, peers into the depths of what a viewer shrunken to nanoscale might see when facing a field of LIG, with overlapping hexagons – the basic lattice of atom-thick graphene – disappearing into the distance.

“You’re looking at this image of a 3D foam matrix of laser-induced graphene and it’s actually made of LIG,” he said. “I didn’t base it on anything; I was just thinking about what it would look like. When I shared it with Jim, he said, ‘Wow, that’s what it would look like if you could really blow this up.’”

Cohen said his art is about media specificity.

“In terms of the artistic application, you’re not looking at a representation of something, as traditionally we would in the history of art,” he said. “Each piece is 100% original. That’s the key.”

He developed an interest in nanomaterials as media for his art when he began work with Rice alumnus Daniel Heller, a bioengineer at Memorial Sloan Kettering Cancer Center in New York who established an artist-in-residency position in his lab.

After two years of creating with carbon nanotube-infused paint, Cohen attended an Electrochemical Society conference and met Tour, who in turn introduced him to Rice chemists Bruce Weisman and Paul Cherukuri, who further inspired his investigation of nanotechnology.

The rest is art history.

It would be incorrect to think of the process as “printing,” Tour said. Instead of adding a substance to the treated paper, substance is burned away as the laser turns the surface into foamlike flakes of interconnected graphene.

The art itself can be much more than eye candy, given LIG’s potential for electronic applications like sensors or as triboelectric generators that turn mechanical actions into current.

“You could put LIG on your back and have it flash LEDs with every step you take,” Tour said.

The fact that graphene is a conductor — unlike paint, ink or graphite from a pencil — makes it particularly appealing to Cohen, who expects to take advantage of that capability in future works.

“It’s art with a capital A that is trying to do the most that it can with advancements in science and technology,” he said. “If we look back historically, from the Renaissance to today, the highest forms of art push the limits of human understanding.”

Here’s a link to and a citation for the paper,

Graphene Art by Yieu Chyan, Joseph Cohen, Winston Wang, Chenhao Zhang, and James M. Tour. ACS Appl. Nano Mater., Article ASAP DOI: 10.1021/acsanm.9b00391 Publication Date (Web): April 23, 2019

Copyright © 2019 American Chemical Society

This paper appears to be open access.

Because I can’t resist the delight beaming from these faces,

maging with laser-induced graphene (LIG) was taken to a new level in a Rice University lab. From left, chemist James Tour, holding a portrait of himself in LIG; artist Joseph Cohen, holding his work “Where Do I Stand?”; and Yieu Chyan, a Rice graduate student and lead author of a new paper detailing the process used to create the art. Photo by Jeff Fitlow

Teslaphoresis; self-assembling materials from a distance

Getting carbon nanotubes to self-assemble from a distance is possible according to an April 14, 2016 news item on ScienceDaily,

Scientists at Rice University have discovered that the strong force field emitted by a Tesla coil causes carbon nanotubes to self-assemble into long wires, a phenomenon they call “Teslaphoresis.”

An April 14, 2016 Rice University (US) news release, (also on EurekAlert) which originated the news item, expands on the theme,

Cherukuri [Rice chemist Paul Cherukuri] sees this research as setting a clear path toward scalable assembly of nanotubes from the bottom up.

The system works by remotely oscillating positive and negative charges in each nanotube, causing them to chain together into long wires. Cherukuri’s specially designed Tesla coil even generates a tractor beam-like effect as nanotube wires are pulled toward the coil over long distances.

This force-field effect on matter had never been observed on such a large scale, Cherukuri said, and the phenomenon was unknown to Nikola Tesla, who invented the coil in 1891 with the intention of delivering wireless electrical energy.

“Electric fields have been used to move small objects, but only over ultrashort distances,” Cherukuri said. “With Teslaphoresis, we have the ability to massively scale up force fields to move matter remotely.”

The researchers discovered that the phenomenon simultaneously assembles and powers circuits that harvest energy from the field. In one experiment, nanotubes assembled themselves into wires, formed a circuit connecting two LEDs and then absorbed energy from the Tesla coil’s field to light them.

Cherukuri realized a redesigned Tesla coil could create a powerful force field at distances far greater than anyone imagined. His team observed alignment and movement of the nanotubes several feet away from the coil. “It is such a stunning thing to watch these nanotubes come alive and stitch themselves into wires on the other side of the room,” he said.

Nanotubes were a natural first test material, given their heritage at Rice, where the HiPco production process was invented. But the researchers envision many other nanomaterials can be assembled as well.

Lindsey Bornhoeft, the paper’s lead author and a biomedical engineering graduate student at Texas A&M University, said the directed force field from the bench-top coil at Rice is restricted to just a few feet. To examine the effects on matter at greater distances would require larger systems that are under development. Cherukuri suggested patterned surfaces and multiple Tesla coil systems could create more complex self-assembling circuits from nanoscale-sized particles.

Cherukuri and his wife, Tonya, also a Rice alum and a co-author of the paper, noted that their son Adam made some remarkable observations while watching videos of the experiment. “I was surprised that he noticed patterns in nanotube movements that I didn’t see,” Cherukuri said. “I couldn’t make him an author on the paper, but both he and his little brother John are acknowledged for helpful discussions.”

Cherukuri knows the value of youthful observation — and imagination — since he started designing Tesla coils as a teen. “I would have never thought, as a 14-year-old kid building coils, that it was going to be useful someday,” he said.

Cherukuri and his team self-funded the work, which he said made it more meaningful for the group. “This was one of the most exciting projects I’ve ever done, made even more so because it was an all-volunteer group of passionate scientists and students. But because Rice has this wonderful culture of unconventional wisdom, we were able to make an amazing discovery that pushes the frontiers of nanoscience.”

The teammates look forward to seeing where their research leads. “These nanotube wires grow and act like nerves, and controlled assembly of nanomaterials from the bottom up may be used as a template for applications in regenerative medicine,” Bornhoeft said.

“There are so many applications where one could utilize strong force fields to control the behavior of matter in both biological and artificial systems,” Cherukuri said. “And even more exciting is how much fundamental physics and chemistry we are discovering as we move along. This really is just the first act in an amazing story.”

Rice University has produced a video featuring the research and the researchers,

Here’s a link to and a citation for the paper,

Teslaphoresis of Carbon Nanotubes by Lindsey R. Bornhoeft, Aida C. Castillo, Preston R. Smalley, Carter Kittrell, Dustin K. James, Bruce E. Brinson, Thomas R. Rybolt, Bruce R. Johnson, Tonya K. Cherukuri†, and Paul Cherukuri. ACS Nano, Article ASAP DOI: 10.1021/acsnano.6b02313 Publication Date (Web): April 13, 2016

Copyright © 2016 American Chemical Society

This paper is behind a paywall.

The Tesla coil was created by Nikola Tesla, a renowned Serbian-American scientist and engineer.