Tag Archives: Juhwan Lee

Wood chip/computer chip, a cellulose nanofibril development

I imagine researchers at the University of Wisconsin-Madison and the US Department of Agriculture Forest Products Laboratory (FPL) are hoping they have managed to create a wood-based computer chip that can be commercialized in the near future. From a May 26, 2015 news item on ScienceDaily,

Portable electronics — typically made of non-renewable, non-biodegradable and potentially toxic materials — are discarded at an alarming rate in consumers’ pursuit of the next best electronic gadget.

In an effort to alleviate the environmental burden of electronic devices, a team of University of Wisconsin-Madison researchers has collaborated with researchers in the Madison-based U.S. Department of Agriculture Forest Products Laboratory (FPL) to develop a surprising solution: a semiconductor chip made almost entirely of wood.

The research team, led by UW-Madison electrical and computer engineering professor Zhenqiang “Jack” Ma, described the new device in a paper published today (May 26, 2015) by the journal Nature Communications. The paper demonstrates the feasibility of replacing the substrate, or support layer, of a computer chip, with cellulose nanofibril (CNF), a flexible, biodegradable material made from wood.

Here’s what the wood computer chip looks like,

A cellulose nanofibril (CNF) computer chip rests on a leaf. Photo: Yei Hwan Jung, Wisconsin Nano Engineering Device Laboratory

A cellulose nanofibril (CNF) computer chip rests on a leaf. Photo: Yei Hwan Jung, Wisconsin Nano Engineering Device Laboratory Courtesy University of Wisconsin-Madison

A May 25, 2015 University of Wisconsin-Madison news release by John Steeno, which originated the news item, provides more details,

“The majority of material in a chip is support. We only use less than a couple of micrometers for everything else,” Ma says. “Now the chips are so safe you can put them in the forest and fungus will degrade it. They become as safe as fertilizer.”

Zhiyong Cai, project leader for an engineering composite science research group at FPL, has been developing sustainable nanomaterials since 2009.

“If you take a big tree and cut it down to the individual fiber, the most common product is paper. The dimension of the fiber is in the micron stage,” Cai says. “But what if we could break it down further to the nano scale? At that scale you can make this material, very strong and transparent CNF paper.”

Working with Shaoqin “Sarah” Gong, a UW-Madison professor of biomedical engineering, Cai’s group addressed two key barriers to using wood-derived materials in an electronics setting: surface smoothness and thermal expansion.

“You don’t want it to expand or shrink too much. Wood is a natural hydroscopic material and could attract moisture from the air and expand,” Cai says. “With an epoxy coating on the surface of the CNF, we solved both the surface smoothness and the moisture barrier.”

Gong and her students also have been studying bio-based polymers for more than a decade. CNF offers many benefits over current chip substrates, she says.

“The advantage of CNF over other polymers is that it’s a bio-based material and most other polymers are petroleum-based polymers. Bio-based materials are sustainable, bio-compatible and biodegradable,” Gong says. “And, compared to other polymers, CNF actually has a relatively low thermal expansion coefficient.”

The group’s work also demonstrates a more environmentally friendly process that showed performance similar to existing chips. The majority of today’s wireless devices use gallium arsenide-based microwave chips due to their superior high-frequency operation and power handling capabilities. However, gallium arsenide can be environmentally toxic, particularly in the massive quantities of discarded wireless electronics.

Yei Hwan Jung, a graduate student in electrical and computer engineering and a co-author of the paper, says the new process greatly reduces the use of such expensive and potentially toxic material.

“I’ve made 1,500 gallium arsenide transistors in a 5-by-6 millimeter chip. Typically for a microwave chip that size, there are only eight to 40 transistors. The rest of the area is just wasted,” he says. “We take our design and put it on CNF using deterministic assembly technique, then we can put it wherever we want and make a completely functional circuit with performance comparable to existing chips.”

While the biodegradability of these materials will have a positive impact on the environment, Ma says the flexibility of the technology can lead to widespread adoption of these electronic chips.

“Mass-producing current semiconductor chips is so cheap, and it may take time for the industry to adapt to our design,” he says. “But flexible electronics are the future, and we think we’re going to be well ahead of the curve.”

Here’s a link to and a citation for the paper,

High-performance green flexible electronics based on biodegradable cellulose nanofibril paper by Yei Hwan Jung, Tzu-Hsuan Chang, Huilong Zhang, Chunhua Yao, Qifeng Zheng, Vina W. Yang, Hongyi Mi, Munho Kim,    Sang June Cho, Dong-Wook Park, Hao Jiang, Juhwan Lee,    Yijie Qiu, Weidong Zhou, Zhiyong Cai, Shaoqin Gong, & Zhenqiang Ma. Nature Communications 6, Article number: 7170 doi:10.1038/ncomms8170 Published 26 May 2015

This paper is open access.

Bend it, twist it, any way you want to—a foldable lithium-ion battery

Feb. 26, 2013 news item on ScienceDaily features an extraordinary lithium-ion battery,

Northwestern University’s Yonggang Huang and the University of Illinois’ John A. Rogers are the first to demonstrate a stretchable lithium-ion battery — a flexible device capable of powering their innovative stretchable electronics.

No longer needing to be connected by a cord to an electrical outlet, the stretchable electronic devices now could be used anywhere, including inside the human body. The implantable electronics could monitor anything from brain waves to heart activity, succeeding where flat, rigid batteries would fail.

Huang and Rogers have demonstrated a battery that continues to work — powering a commercial light-emitting diode (LED) — even when stretched, folded, twisted and mounted on a human elbow. The battery can work for eight to nine hours before it needs recharging, which can be done wirelessly.

The researchers at Northwestern have produced a video where they demonstrate the battery’s ‘stretchability’,

The Northwestern University Feb. 26, 2013 news release by Megan Fellman, which originated the news item, offers this detail,

“We start with a lot of battery components side by side in a very small space, and we connect them with tightly packed, long wavy lines,” said Huang, a corresponding author of the paper. “These wires provide the flexibility. When we stretch the battery, the wavy interconnecting lines unfurl, much like yarn unspooling. And we can stretch the device a great deal and still have a working battery.”

The power and voltage of the stretchable battery are similar to a conventional lithium-ion battery of the same size, but the flexible battery can stretch up to 300 percent of its original size and still function.

Huang and Rogers have been working together for the last six years on stretchable electronics, and designing a cordless power supply has been a major challenge. Now they have solved the problem with their clever “space filling technique,” which delivers a small, high-powered battery.

For their stretchable electronic circuits, the two developed “pop-up” technology that allows circuits to bend, stretch and twist. They created an array of tiny circuit elements connected by metal wire “pop-up bridges.” When the array is stretched, the wires — not the rigid circuits — pop up.

This approach works for circuits but not for a stretchable battery. A lot of space is needed in between components for the “pop-up” interconnect to work. Circuits can be spaced out enough in an array, but battery components must be packed tightly to produce a powerful but small battery. There is not enough space between battery components for the “pop-up” technology to work.

Huang’s design solution is to use metal wire interconnects that are long, wavy lines, filling the small space between battery components. (The power travels through the interconnects.)

The unique mechanism is a “spring within a spring”: The line connecting the components is a large “S” shape and within that “S” are many smaller “S’s.” When the battery is stretched, the large “S” first stretches out and disappears, leaving a line of small squiggles. The stretching continues, with the small squiggles disappearing as the interconnect between electrodes becomes taut.

“We call this ordered unraveling,” Huang said. “And this is how we can produce a battery that stretches up to 300 percent of its original size.”

The stretching process is reversible, and the battery can be recharged wirelessly. The battery’s design allows for the integration of stretchable, inductive coils to enable charging through an external source but without the need for a physical connection.

Huang, Rogers and their teams found the battery capable of 20 cycles of recharging with little loss in capacity. The system they report in the paper consists of a square array of 100 electrode disks, electrically connected in parallel.

I’d like to see this battery actually powering a device even though the stretching is quite alluring in its way. For those who are interested here’s a citation and a link to the research paper,

Stretchable batteries with self-similar serpentine interconnects and integrated wireless recharging systems by Sheng Xu, Yihui Zhang, Jiung Cho, Juhwan Lee, Xian Huang, Lin Jia, Jonathan A. Fan, Yewang Su, Jessica Su, Huigang Zhang, Huanyu Cheng, Bingwei Lu,           Cunjiang Yu, Chi Chuang, Tae-il Kim, Taeseup Song, Kazuyo Shigeta, Sen Kang, Canan Dagdeviren, Ivan Petrov  et al.   Nature Communications 4, Article number: 1543 doi: 10.1038/ncomms2553  Published 26 February 2013

The article is behind a paywall.